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Spreading chips on epoxy.

Chadwick1

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Joined
Dec 28, 2009
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Michigan
Hey guys, first off Great Site!! I have gotton most of my other projects done around the house, so the next thing to do is epoxy my 450sq. ft. garage floor ( in the spring ). I have recently finished the drywall and added some new lights. I think I will go with the Rustoleum Professional kit. Anyways... has anyone spread their color chips with one of the little hand held broadcast spreaders used for grass seed or fertalizer? It seems the chips could be more evenly spread than spreading by hand. Please let me know if you have used one of these and your results!!

Thaks, Chad
 
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JD in DFW

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Oct 6, 2007
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Dallas/Fort Worth
Think feeding chickens and have a good time. Just throw it up and away in med. size handfuls as to not clump any chip all in one spot. I like to flick my wrist up and out...mostly just have fun with it. Those spreaders don't work as effectively as by just doing it by hand. Your going to need about 60-70 lbs of chip for a full broadcast, about half that for a partial coverage.
 

porphyre

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Sep 2, 2009
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Practice. You're probably going to do 2 color coats. After the 1st coat is dry, choose a 3x3 practice area and throw enough chips to develop a technique to get the results you want. For instance, I originally thought I wanted a very heavy broadcast. But when I test threw it, I didn't like how it looked. I ended up with a light broadcast.

After you're done practicing, sweep up the chips and use a dust pan to put 'em back in your chip container.
 
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nate379

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Feb 2, 2009
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Or just do like me and not worry about it and just put the floor a solid color. Ever industrial place I have been in had a solid grey floor. I had no reason to make mine all "fru-fru" with the flakes.
 

AlphaGarage

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Apr 16, 2008
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Every Garage, AnyTown, USA
Spreading flakes evenly is probably one of the more challenging parts of the project. Very light density and very heavy density broadcasts aren't too tough to nail, but those in-between ones require you to pay attention.

Do practice your spreading! You can do this before hand by putting down a large piece of plastic, or practice after the primer coat is tack free.

There are several spreading techniques, some folks like the overhand throw, some like the chicken feed, others the toss up to the rafters. All work, you just need to practice each and see what feels best and results in an even broadcast.

But I think the most important tip is this... Use very small hand fulls of flakes! If the density is too light, it's real easy to toss out more flakes, however if the density is too heavy, well there's no way to un-ring that bell.

Some folks do like using the fertilizer spreaders, but even with one - practice.

Another thing I would strongly recommend for any floor over 300 ft2 +/-, spike shoes. They'll allow you to walk on the still wet coating and evenly spread those flakes.

Flakes are largely an aesthetic consideration, but they do have some practical functionality. A vast floor area of a solid color will show dirt and dust, even a light broadcast of flakes helps mask that debris so one doesn't feel compelled to constantly sweep up. Also if your original floor is less than perfect with gouges, bumps, cracks etc. that you can't or don't want to quite cover and smooth out, or if you really punish and abuse the coated floor, flakes do a great job of masking a host of sins.
 
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Chatam/Garage

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Dec 7, 2009
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398
For what its worth, I've also heard of people using one of those smaller drywall type hoppers. I guess it blows the chips quite well like a large snow fall.
 

rshadd

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Dec 29, 2009
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Doylestown, PA
I choose not to "flake" my floor.. I thought that finding a small dropped object would be more difficult. While the flakes do look nice, I'm happy with my plain light grey u-coat-it epoxy finish.
 
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Markgyver

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Feb 16, 2009
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Colorado
Get some spike shoes so you can walk out on the wet floor. Get a mason jar and drill 3/8" holes in the metal lid and make a big salt shaker, fill the jar with your chips walk out on the floor and start shaking away. You get a nice even coverage this way.
Spike Shoes
 
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