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Square cut on 4 inch PVC

bluedog225

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I’m not a stranger to pvc. Lots of work on the old pool when I used to have it. I’m putting in a bathroom and I want to put good square cuts on 4 inch PVC. Hacking it out with a sawzall never turns out quite right and went comically bad last time I cut 6 inch PVC. I’m a fan of the wire saw for the smaller stuff but tend to stick it or break it in the larger stuff.

Waste line and no pressure. I get it. Still I’d like to put a clean cut on this stuff.

Any tips or tricks? Thanks.
 
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bluedog225

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It’s new pipe. I’ll give the old miter saw a shot. Hadn't occurred to me for some reason. I can already smell melting pvc 😁
 

housewolf

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I suppose you could mark it with a wrap around then cut it with a sawzall (staying on the line). I’ve seen people use a piece of emory cloth in a pinch
IMG_3165.jpeg
Below 4” I’d just as soon use a hacksaw with a good course blade that’s never touched metal. 4, 6, & 8” a cordless sawzall. Anything over, a gas powered chopsaw. But I’ve cut eleventy gazillion pieces
 

engineer2

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Either one would probably work. More teeth = more heat absorption and less change of binding.
A quick lookup seems to indicate a 60 tooth 10" works well.
 
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dogdog

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It’s new pipe. I’ll give the old miter saw a shot. Hadn't occurred to me for some reason. I can already smell melting pvc 😁

I cut a few 2” or maybe 3” pieces for some diy tig rod storage things. Miter saw works great , 40 tooth ish blade will be fine, even standard tooth blade works. Be prepare to deal with a lot of static clingy pvc saw dust, let the blade rotate full speed before the cut.
 

mike93lx

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I've used the paper trick before and cuts are almost always either a sawzall or hand saw as they are often in the midst of the project.

If I had a lot of cuts to do and wanted to deal with the mess, I'd probably setup the miter saw
 

carlaisle

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That's the 4" version. Norcal linked the 6". Rigid makes something similar. Both worth great, but are not terribly economical for occasional use.

A fine tooth hand saw with a DIY old school style miter box is easy and cheap. Can be built in minutes with some scrap 2x lumber and a handful of screws. As a bonus, clean up is far easier than the powered version. Once charged with static that plastic sawdust sticks to everything.
 

lund

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If I am understanding how you want the cut here ...

Why not a multimaster type saw with a relatively narrow blade and go slow with an initial score line. You can cut pretty much whatever shape you want into a pipe or other surface. PVC should cut well too and the tool is slow enough not to burn it.

Edit: Ha! Sorry, I am so so dumb. I often work on non-conventional stuff and applications. So I was reading the original post as wanting a square cut on the *side* of a round 3" pipe. A multimaster with file touch up could do something like that. But just for square chopped ends, you could do it a plethora of ways. A hand saw miter box might be best since the hand saw is low speed and the guides would keep the cut square to end. It is also safe and low speed and a lot smaller to lug around that a chop saw (overkill for need).
 
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rlitman

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I just wrap the pipe with a piece of paper, then mark it with a sharpie. Then you can cut it with whatever you want.
I'm sure that worked well on the Trans-Alaska pipeline, but it's PVC. Isn't eyeballing it just fine?

It’s new pipe. I’ll give the old miter saw a shot. Hadn't occurred to me for some reason. I can already smell melting pvc 😁
Have a VERY good grip on the pipe, go slow and it cuts on the miter saw wonderfully. No melting (if your blade is sharp), but the chips are very static clingy.

The danger here is the same as cutting anything round on a miter saw. It wants to spin as the blade contacts it, and that can easily bind and turn to a brown pants moment in an instant. Cutting slow reduces the chance of it kicking by a lot.

Be aware that pvc pipe might decide to shatter and explode when cut under power. Have a good set up. Wear safety glasses.
NEW PVC tends to be far less brittle than old PVC. I will suggest that you don't attempt to re-use any old sections of pipe, no matter how good they look.

Oh, as for in-place cutting, when I renovated my last bathroom, I needed to tie into a 3" PVC main that was hacked with a sawzall. I ended up buying a $10 blade that you chuck in your drill and use to cut the pipe from the inside. It worked GREAT (much easier than I was expecting), and made it super easy to get a surprisingly square cut.

61+4LMViNBL._AC_SL600_.jpg
 

mike93lx

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I'm sure that worked well on the Trans-Alaska pipeline, but it's PVC. Isn't eyeballing it just fine?
To someone experienced, yes. But to someone doing a bathroom with little experience, I can see the desire to eliminate some variables
 

speed bump

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If it matters I will use a circular saw or horizontal band saw.

With a sawzall I generally get the stiffest blade I can find, rest the blade guard against the pipe and roll it into the pipe and around. It's good enough for plumbing.
 
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