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steelspan shop new post

autoclassicnut

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These are some photos of my shop project first 3 are the prepping of the ground for the concrete as it was about 3-4 feet lower than the surrounding land. The rock and dirt were pushed up to form the irrigation ditch many moons ago.
Luckily my father-in-law donated the fill of rock and dirt. ( I love that guy).
After spreading and rolling it with a vibratory roller, picture three is what it looked like in June '07.
 

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autoclassicnut

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next pics are of the slab pour and rebar....last one has the welded baseplates mounted on slab
 

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autoclassicnut

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next few are the arches being put up.... I welded a bracket that acts as a guide to set the arches on, It has two rebar pockets (bent metal much like if you hold your hands out with your palms upand thumbs close to you. the arches rest in these and I just raise the bracket up and in place with the forklift, works pretty slick. I was using the extendaboom lift but was too expensive for how long i'll need to rent it. Luckily a freind has a forklift available, Thanks Casper!
 

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autoclassicnut

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pics of the first 8 or so up and ready.....
 

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autoclassicnut

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Things were going good , between my son, my brother and my brother-in law helping. I was trying to get as much done before the snow was to fly, but keep in mind I was only able to work on this on the weekends.
We were having trouble lining up the holes in the panels as they were sagging outward, the company calls it creeping . What it amounts to is the outside curves are like springs and the bends are loaded to have them line up...I thought that the lower baseplates would take care of it... i was wrong. the more we added to the building the more it creeped or sagged.
I decided to research more and in the manual there was a small one paragraph where you need to have 1 1/2" angle iron drilled at 24 1/2" centers to bolt the panels together to keep things lined up... I proceeded to "fix" things as best I could .
To make a long story short, I decide I'd skip a section and put up more panels, then put one in the middle when I get things pulled together and aligned. I am swallowing some pride here and really setting myself up for some "what the #$&@# were you thinking " comments but here's what happened. I skipped the panel and put up 7 more and braced them together...on November the 11th , I had to leave town to work on the 12th,the night of the 11th we had 152 m.p.h. gusts hit our town... here's what my wife emailed me...
 

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autoclassicnut

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I braced the building as best I could on the next couple weekends. And I caught a bad cold and couldn't work on it the 3rd weekend.Then for the next two weeks i was out of town trying to finished up our companies project for the winter shutdown.
I got a call form my wife that she heard the biggest wind storm hit our place... see attached photos, i almost cried...
 

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autoclassicnut

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Removing damaged panels... i wish I could've finished in the summer...
 

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autoclassicnut

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These are pics of the shop after I replaced the baseplates and removed the damaged panels ... I am using straps and installed the endwall for strength.I will take more pics tomorrow as i have finished the outside bracing and am using 2 x 6 's to support the roof. If I ever get a couple days without wind blowing i could get more done..
 

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PurdueSD

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WOW!
highway.jpg

truckersblownaway.jpg
 
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RenegadeEngr

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Nov 27, 2007
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Iowa City
Mother Nature destroying a Man's Shop! I feel for you as well man, glad to see you were able to get 'er back up.
 
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autoclassicnut

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That's what I told my wife!...And none of my projects either.... My 1939 ford Standard coupe was nearby though...that's my baby!
 
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autoclassicnut

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I am trying to figure out which endwall I like the best as it doesn't have to be just plain...here's some of my choices...
 

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autoclassicnut

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Some have the ends plain...
 

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autoclassicnut

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Some have the endwall inset a panel which is cool but a wasted space...
 

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autoclassicnut

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Some have windows , i might need some natural lighting....
 

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truck

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Manassas, Va
Mine will look a lot like this with siding to match the house:
attachment.php


I also have 4 skylight panels in mine which is supposed to help a lot with natural light.

Truck
 
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autoclassicnut

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Hey Truck thanks for the post : I guess with 30' wide straight wall buildings, you can't have the skylight panels... That's what the salesman told me, there's too big of a span up top for the snow load...
 
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autoclassicnut

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It was nice and calm on Sunday so I went out to put up a panel by myself... That makes 15 panels so far, only 23 to go, LOL

I also included some shots of the brackets I made to help pull the panels square, using a truckers strap and a come-along. It really pulls the curves tightly together lengthwise then I climb up and put the bracing up.(1 1/2 " angle iron with 24 1/2" center holes drilled for width of panels used.)
I bought the angle iron in 20' lengths but I needed to put them up as needed so I cut them for 5 panels and 4 panels as they overlap one panel each side for more strength.

here's some pix
 

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autoclassicnut

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Here's a coupls shots of the replacement panels and installed baseplates. Also the use of 2 x 6 's as the wind is kicking up again. maybe I'll be able to work on it tomorrow.
 

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autoclassicnut

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OOps here's the panels on the pallet. Doesn't look like there can be 8 arches here but there is!
 

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banzaitoyota

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Aiken SC
Based on my experience with my building: DO NOT install the fiberglass roof panells for light. Mine are delaminating after 7 years. And yes I twisted a panel or two installing my 25 x 32
John
 
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autoclassicnut

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I am probably going to install a few windows on each end up high towrds the peak for light, and then just rely on flipping a switch for more.
I drive by an older building witht the plastic panels and I can see the discoloring of them from year to year.
You'd think that with today's tech advances they'd come up with better panels to resist the effects of the sun. Anyone out there know of some?
 
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autoclassicnut

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updates of build , also included close-ups of brackets I made to pull things square...
 

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