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Storing sacrificial XPS Foam

Skooterj

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Mar 11, 2021
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750
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Indiana
I use a 4x8 piece of 1.5 inch thick XPS foam as a sacrificial cutting board when cutting down plywood. I don't use it a whole bunch, but it is super handy to have around. But storing it is a complete pain. Does anyone have any suggestions? I was thinking about cutting it down into either 2 2x8 sections or 3 16"x 8 sections and somehow attaching them to the inside of my garage doors. My barn has two 9x8 doors, so the 8 foot piece would fit between the rollers. I was thinking about magnetic swivel hooks with bungie cords around each piece and just let them swing below the door as it opens(my garage door follow my cathedral ceiling) if I cut it into 2 pieces. Or making some lightweight brackets I could slide the 16" pieces in along the inside of the doors. Any better suggestions? Cut down, each piece will only weigh like 2 pounds each, so I don't think the door springs and openers would even notice.
 
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loganb

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Omaha, NE
I cut my down to (2) pieces to 4' x 4' and just have it wedged into my plywood cart. Not elegant....but it works
 

jar944

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Jul 26, 2010
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Northern VA
I used to just leave it on top of the plywood bunk, or in the vertical plywood stack. Though I'm assuming neither of those are applicable.

How about screwing it to the ceiling as extra insulation if it's rarely used?

That said I don't see any issues cutting it down.
 
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Skooterj

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Mar 11, 2021
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Indiana
When using the foam what type of counter are you protecting? If it is simply a legged table attach underneath table top and cut accordingly.
I currently either cut on the ground, or the last cuts, I needed 3 pieces of 30 inch wide plywood, so I laid the last piece I cut on a couple of saw horses, put the foam on top, then cut the other two pieces. Then I laid the foam on the ground and cut the final piece. That way I didn't have to get down on the ground for all 3 cuts and my back and knees like that.
 

bdbecker

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Nov 18, 2015
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Iowa
...Or making some lightweight brackets I could slide the 16" pieces in along the inside of the doors...

Instead of brackets, you could use some bungee cords permanently attached to the garage door. Slide in one side of the foam under the bungee, then slide the other end under the other bungee.
 

PWC Repair

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Dec 27, 2012
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Location
Arkansas
I have a pair of saw horses like these. You just put a 2x6 on edge between them in those nifty end slots. That puts your material high enough you can cut whatever you want and not worry about it. Just fold 'em up and throw 'em under a bench when not in use.
 

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