To avoid these ads, REGISTER NOW!

Straight edge???

blstickley

Well-known member
Joined
Sep 30, 2011
Messages
71
Location
Virginia
Well I'm back at it again!! tinkering..... weekend plan is to build a table for a catch all in my shop.. so that brings me to my question while at work it dawned on me to bring home a stick of 2"× 1/4"×8 1/2' steel to use as a straight edge to rip plywood so my questions are 1) will it work well? 2)once sanded and scaling is off should I paint or oil it to keep from rusting? 3) what other low budget items do you all use for long straight edges??? And as always thank you in advance
 
To avoid these ads, REGISTER NOW!

marak

Well-known member
Joined
Jan 26, 2015
Messages
338
Location
Anchorage, Alaska
Might be worth verifying it is straight first by drawing a line with it then flipping it around and doing the same and comparing the two. At least you'd know what you are working with.
 

RTM

Well-known member
Joined
May 13, 2019
Messages
13,063
Location
SF Bay Area
A piece of pre-primed mdf from HD will do the job, they're pretty straight and much lighter to handle.
This is my low budget choice. Don't lean it, will warp with time.

I also have a TruGrip 50" clamp, extruded aluminum I believe. Also available at 8' length. Several competitors now. I prefer this as a cutting edge.


 
To avoid these ads, REGISTER NOW!

neophyte

Well-known member
Joined
Apr 23, 2012
Messages
9,531
Location
Pennsylvannia
Shop made straight edges for cutting lumber are mostly made from MDF or plywood.
the usual trick is to use the factory edge of the plywood/MDF or whatever, since these edges tend to be very straight.
Between MDF and plywood, I would probably go plywood, since MDF can go to complete **** if it gets wet.
For length, for cutting sheet goods you would probably want to go a bit longer, maybe 9’.
Aluminum extrusions might be an option, but these aren’t necessarily dead straight.
 

PoorUB

Well-known member
Joined
Mar 29, 2021
Messages
11,616
Location
Fargo, ND
Ask for cold rolled steel at the steel supply. It is smooth, no scale and square corners. Keep it dry and coat it with Johnson's paste wax. Don't buy the stuff with silicone.
Like the other post, aluminum will work too.
 

tarbellb

Well-known member
Joined
Apr 17, 2011
Messages
5,733
Location
Oregon
I prefer aluminum tube profiles, or angle

1/4" can and will bend at the middle if using as a guide on long cuts
 

Badgerstate

Well-known member
Joined
Nov 15, 2020
Messages
484
Location
Columbus, OH
Well I'm back at it again!! tinkering..... weekend plan is to build a table for a catch all in my shop.. so that brings me to my question while at work it dawned on me to bring home a stick of 2"× 1/4"×8 1/2' steel to use as a straight edge to rip plywood so my questions are 1) will it work well? 2)once sanded and scaling is off should I paint or oil it to keep from rusting? 3) what other low budget items do you all use for long straight edges??? And as always thank you in advance
Anything works as long as you can ensure that its actually straight. Ive got a Masterforce straight edge that I bought at Menards for like $20. Its got a raised edge to prevent you from accidentially cutting your fingers off and has a non-slip backing on it.
 

lardy1

Well-known member
Joined
Mar 17, 2019
Messages
3,387
Location
Michigan
My table saw works as well and as fast as anything I ever found. But it seems table saw skills are becoming a lost art.
 

Meursault74

Well-known member
Joined
Apr 1, 2019
Messages
21,878
Location
Southern California
This is my low budget choice. Don't lean it, will warp with time.

I also have a TruGrip 50" clamp, extruded aluminum I believe. Also available at 8' length. Several competitors now. I prefer this as a cutting edge.


I have the Harbor Freight 50 inch equivalent


I just saw this 100 inch version. I had never seen that size before, but it makes sense though.


I recently had to cut some plywood along the 8 foot length. I snapped a chalk line and followed it with the circular saw.

Now I'm wondering if there would be a way to get a second harbor freight clamp and connect them. Dang it. The more I hang out here, the more tools I realize I don't have ;)
 

RTM

Well-known member
Joined
May 13, 2019
Messages
13,063
Location
SF Bay Area
There is a different one made to connect end to end, bit I don’t think these will.
 

Voi

Well-known member
Joined
Oct 10, 2010
Messages
5,137
Location
Western South Dakota
3) what other low budget items do you all use for long straight edges??? And as always thank you in advance

Before I got my track saw I just made DIY shooting boards. What I liked about them is you just lined up the edge on your cut line so no subtracting or adding the distance from the edge of your base to the blade.

I used them with a typical blade-right sidewinder saw and I preferred to have the left edge of the base against the rail which meant it needed to be low enough to not interfere with the motor. But a strip of 3/4" material was good enough for my saw to cut 3/4" thick sheet goods.

These are cheap and easy to keep around in different lengths.

I never did attempt to make one non-slip like my track saw rails. I assume that would be easy enough.

Picture from Google Images.

021216090-4.jpg
 

1cargarage

Well-known member
Joined
Feb 16, 2014
Messages
409
Location
San Diego
There are many 'solutions' to what you are trying to do. I'll share mine.

FWIW I have a Festool TS75 (their big track saw) and she's a great tool. Lots of adjustability and features that set it apart from the average/everyday circular saw for panel work.

Their guide rails are insanely expensive for what they are. Honestly, I'd consider them in the "fair" category if they were half their going rate (new). The mid sized ones (~48" & under) are what I end up using most often, but the need to rip an 8' panel does come along from time to time. That span calls for their FS 3000 (118") guide rail, which they think is worth $385. Not at this time for me... thank you.

I did a combination what others have suggested:

*** Ideally this is done on a flat and stable surface, not just some supports like 2 sawhorses, but do what you have to do. ***

  1. Get a sheet of 1/2" MDF (you could use melamine, formica, baltic, whatever isn't too coarse and rough), and identify the cleanest 8' edge on the panel.
  2. Rip a strip ~8~10 inches measured from the edge identified above using any saw you like (straightness doesn't matter in this step)
  3. Place that strip on the remaining panel it was ripped from with the mill-cut (straight) edge facing the rough edge you just cut
  4. On whatever circular saw you will be using with this straight edge, measure the offset from the blade to the farthest edge of the saw's foot and add 1~2"
  5. Position the mill-cut edge of the strip (from step 2) the distance (from step 4) from the rough cut of the panel you made in step 2
  6. With the ~8~10" strip laying on the panel, make sure it's straight and flat, then clamp the two together tightly without bending or twisting
  7. Tack it in place every ~6" with a finish nailer so it won't shift
  8. Screw together to your liking and un-clamp
  9. Once the two are joined, use the straight edge of the top strip as a fence for your saw to ride along to trim the lower panel parallel
  10. Now you have a track saw - just be mindful to clamp the track you just made to the panel you're cutting whenever using it, as you'll be pushing your circular saw against it to maintain a straight cut. Don't rely on friction or "nonslip" liners, as they lose all credibility when loads of dry sawdust become involved. The clamps you end up using might have to be as low profile as possible in order for your saw not to interfere with them.
The two layer portion of the guide rail can be whatever size you want.
Narrower -> lighter, easier to maneuver, less area to clamp to away from your saw & cut, not as rigid and resistant to bending and twisting
Wider -> heavier, more difficult to maneuver, more area to clamp to away from your saw & cut, more rigid and resistant to bending and twisting
 

Sumboodie

Well-known member
Joined
Mar 20, 2021
Messages
10,654
Location
AK
I often use my 8ft level as a straight edge. Nothing fancy, I used it for leveling floors on a project. Was maybe $150.
 
To avoid these ads, REGISTER NOW!
Top Bottom