I've had a few good ones.. I was installing some OEM euro led tail lights on my 2008 GTI, which requires a few wires to be run, and some coding changes on the ecu, and also replacing an intake pipe. So, I run my wires, connect them, hook up my laptop and make the coding changes, lights work great and all that. I go replace the rear intake pipe, since I had been sent a replacement after the finish got clouded up from the heat (they used the wrong clear on the first batch). I get it all buttoned up, and go to start the car, and it turns over and over, then barely catches, and will only idle at like 400rpm. It's running like ****, and won't take any throttle without stalling out. I take the intake back off, and it looks fine, but I toss my old one back on, and it's the same. I hook up my laptop and scan for codes with the vag-com software, and I see something about a pressure sensor error. I ask a guy online who is a VW tech, and he says that sensor is inside the ecu, and it isn't replaceable.. ****! I fried something in the ecu when I was goofing with the wiring!
I call and have the car towed to the dealer to have them look at it, since it isn't something I can fix, and I'll just have to pay and get it replaced. Well, they put it up on a lift, and one tech noticed the intercooler hose was collapsing when it was barely idling. They start popping things apart, and come to find out, there was a plastic bag inside that intake pipe that I replaced from when they packed it to ship out. I had looked, but it was like 3ft long and had bends at both ends, so I didn't see anything. It sucked the bag through the pipe, down into the compressor housing on my turbo, and was lodged about 1/4" from the compressor wheel. The tech pulled it out, and the car was 100% fine.
I felt like a real ******* paying that $150 bill at the dealer. LOL
I also had another really stupid one last weekend on the same car. I replaced the turbo with a larger one, did new plugs, coilpacks, etc etc. I had a hell of a time getting the downpipe and stuff off because the bolts are hard to get to, and were rusted pretty badly. I had to take the passenger wheel off, the inner wheel well cover, and the axle / ball joint so I could get enough room to get to the stuck bolts. I get it all done (after taking 3x as long as it should have because of the disassembly), and I pull out of the garage, and the car feels weird, like I have a lumpy tire. I go around the block, and it's really feeling odd, so I pull it back onto the lift at the house. I only took the passenger wheel, axle, and ball joint, so I go loosen and retighten all that again. I go back out, same thing.. driving really weird again. I pull back in, and my dad is like did you check the lug bolts? I said yeah, I only took this wheel off, and you saw me put it back on and torque it twice. He goes and checks the drivers side... ****** lug bolts are finger tight!
I think I just hit those lugs with the impact while I was over there, figuring I was taking all the wheels off to swap to my summers, and then forgot. I torqued those, and everything was great until I blew the intercooler hose off at 27lbs of boost hahahah