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Stupidly overkill welding table project

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Bears Fan

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Awesome welding table :thumbup:

But your title for this thread is wrong though! There's no such thing as stupidly over built welding table! Looks right to me :cool:

Nice job! The only thing wrong is I would of went with the blue paint :ROFLMAO:
 
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William Payne

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Wanganui, New Zealand
Awesome welding table :thumbup:

But your title for this thread is wrong though! There's no such thing as stupidly over built welding table! Looks right to me :cool:

Nice job! The only thing wrong is I would of went with the blue paint :ROFLMAO:
I deliberately chose gray as a protest towards people painting everything in shops blue these days. Bring back the days of neutral battleship gray. Only thing I want blue is my Miller.
 

dchawk81

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Nice. I thought mine was stout but it looks Harbor Freight by comparison. 👍
 

akalian

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St. George Utah
Nice table, and I agree all metal table tops need to be minimum 1" thick and must be painted gray.
Although mine is pretty small compared to yours, only 2' x 3'

.
 

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king nero

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Nice!

I used to word at a factory where everything was paint in dull light green. Everything. Easy to do repairs, never had to second guess what color to mix or use. But there was no variation whatsoever! You could hardly distinguish the (rather large) presses from the decoilers or sawing machines...
 
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William Payne

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Nice!

I used to word at a factory where everything was paint in dull light green. Everything. Easy to do repairs, never had to second guess what color to mix or use. But there was no variation whatsoever! You could hardly distinguish the (rather large) presses from the decoilers or sawing machines...
Was it by chance sea foam green? Rumour is that they used that stuff as the colour is supposed to be calming and relaxing.
 

redm18

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Center Point IA
Do you guys just end up spending a fortune on these tops then or is there some sort of hack to get something like that relatively cheap?
 

king nero

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Was it by chance sea foam green? Rumour is that they used that stuff as the colour is supposed to be calming and relaxing.
Just googled it... Yes, might very well be. I remember it a bit darker, but that might be from years of dust and dirt.
It sure wasn't helping! Never been as stressed out as when I was there ☹️
 

akalian

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Do you guys just end up spending a fortune on these tops then or is there some sort of hack to get something like that relatively cheap?
Here's what I did. I went to different steel suppliers in town and told them I was looking for a 1" table top. Every one that quoted me a price was way out of my price range, So I left my phone number with several of them, and checked back periodically to show I was still interested.

Then one day, the guy called me and said, hey come by and look at this. Turns out it was a drop from some big **** fab shop and they didn't want to fool with it. The front looks OK, but the back was a bit rough. The price was right and the size was smaller than I wanted but I bought it. The guy pointed at a hand truck and said, "it's yours now" so I got to pick it up and load it myself.

Here's what the back looked like.
 

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William Payne

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Do you guys just end up spending a fortune on these tops then or is there some sort of hack to get something like that relatively cheap?
I got mine from an oil and gas surplus place a couple of hours from me. Was still over $700NZ which is $450ish USD. My top also is not mild steel but a grade of tensile boiler plate. Either way it was cheaper than buying a brand knew piece of plate.

Cost just has to be factored in when designing the table. If you want a thick top you have to spend the money they cost what they cost. Otherwise you have to redesign with a thinner top and I really didn’t want a thin top.
 
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William Payne

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Curious why you wanted such a thick top? Weight? Ability to hold up heavy objects? Heat dissipation?
All of the above.
Nice table.
Cost limited my table top thickness. What benefit is 1" over 1/2" for the average fabricator?

A few factors

Factor 1 is to maintain flatness and minimise heat distortion.

Factor 2 is ability to hold a lot of weight without any kind of dishing taking place from loading.

Factor 3 is more ability to resist and minimise any kind of warping caused by clamps as in the future I plan to drill and tap a pattern for clamps.

I work in the mould tool and die industry. My day job is tool and die making. From working in the that industry I found out I had a knack for TIG Welding as the first day on the job years ago I was handed a torch given a seat and told to weld which was a jump in the deep end moment considering I hadn’t really don’t it before. That was 10 years ago.

I have slowly over the last 8 years been setting up my own shop at home, built the building first, slowly ran 3 phase power to it. Built the table this year.

My plan for the table is to be able to hold big mould plates and castings.

Next projects are a restoration of a workbench I already had a than some kind of crane system. Alongside finishing lining the walls in my shop.
 

Slednut

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Mine has a 48x48x1/2" top, six drawers and a landing gear caster system.
 

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SilverJimmy

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Do you guys just end up spending a fortune on these tops then or is there some sort of hack to get something like that relatively cheap?
The steel place near me builds roadside billboards, you know, the huge ones along freeways and such. I got a 2” thick 2’x4’ drop from a build they were doing. They suggested that I have them weld a lifting pad eye on the bottom side so I can move it easily. Pad also works great for attaching the ground lead. I also got a couple round drops from where the vertical post goes thru the base. Those are around 20” in diameter and 1”-2” thick and work great for making very stable bases for my bench grinder and other pieces of shop equipment that I don’t want mounted permanently to the floor.
 

speed bump

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Butte Montana
Do you guys just end up spending a fortune on these tops then or is there some sort of hack to get something like that relatively cheap?

Luck or being in an industry that uses heavy materials helps. I have been planning on building a 1/2 inch topped table for a while but I had a piece of used 2 inch plate drop into my lap for free after we did some demolition work at the plant this year.

For new stuff sometimes you will get a deal if it was cut and then not taken or it was an oddball shape. Our steel yard gave me a smoking deal on a piece of 1/2" AR plate earlier this year ($1.10/lb) because it had a dogleg cut out of it.
 

BLUE72CAMARO

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Jan 1, 2014
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IL
Heres the table I put together a couple years ago. I kind of got screwed out of a deal on a really nice table so the guy that ended up getting it sold me his old table for $100.

When I got it home it was a lot on the short side for what I wanted but has a 3/4" top and built on 6x6x3/8 angle legs with 3x3x3/8 angle braces top and bottom so it was plenty stout.
20201122_181228.jpg

I made up extensions for the legs and then designed a lift system for the casters using airbags and mostly scrap stuff I had around the shop. This is the best pic I have of the air bag system when the frame was upside down to add in all the new parts and structure.
20210120_201451.jpg
Here it is all said and done with an old cornwell tool chest I had setting around mounted in it to hold gloves, clamps, and that kind of stuff.
20210206_155504.jpg

It now wears a Wilton C2 vise and serves as both a welding table and a work table very well. It is really nice having a table that weighs in at well over 1000#'s that one guy can easily move around the shop.
 

slodat

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Central-ish, WA
I scored the table off an old CNC milling machine at the local scrap yard for $100. It is 2' x 4' x 2-1/8" thick. I had already built the frame for a 3' x 4' top and had not bought it yet. Someday I will get the rear 12" chunk cut so I have a contiguous surface. The rear plate is 1" thick. The heat sink of the top is amazing. Nothing moves when clamped down and welded.

Once I have the top extension dialed in, I will paint the frame and build some sheet metal drawers. Thy plywood is there until then.

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IMG_6528.jpg
 

BukitCase

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Oregon
Keep watching CL - I got my 3'x7'x1" table off CL for $200 about 6-7 years ago, guy even delivered it about 20 miles; needs a better frame under it, but more for flexible use than strength -
Got my 2'x4'x3/4" table off CL for $180 2-3 years ago, guy even threw in a (still functional but ugly) 6" Kurt vise with the "speed" handle - The table had been used as some sort of robotics test station, so it has a few holes in the top - it also has nice leveling feet and a real heavy square tube frame. The tube frame is set so I can move it with the pallet jack - good thing, 'cause it ain't light :oops:

The deals are out there, but you gotta be patient AND quick... Steve
 
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