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Sugarmaker's Shop build

OP
S

Sugarmaker

Well-known member
Joined
Oct 16, 2018
Messages
56
Location
PA
more pictures: Sorry some of the last ones were too big!

I used the years of experience of the builder to move this along quickly. I would have over killed this step!
ZK1xR7W.jpg

DIHq6pe.jpg

view from the road:
VFRFaP9.jpg

Grandson Nic was the electrician on the job. New power line coming from road pole, to the back of the new shop then, to the house.
a1XrIDV.jpg

KVUJrO5.jpg

xk3u0Ln.jpg

Our son Eric knows the work ahead!:) Him and I put the double pressure treated skirt board around the base. These were closed up with a PT 2x6 in between them at the bottom.
U5B5tMK.jpg

more pictures coming:
 
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OP
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Sugarmaker

Well-known member
Joined
Oct 16, 2018
Messages
56
Location
PA
shop pictures cont:
Sure we had rain:
bcviPIv.jpg

Greatgrandson Cooper helps build the lambeams for over the 12 foot wide doors on the eave sides of the shop.
p9vNyUe.jpg

These were kind of a after thought but I designed supports for them and they are lagged to the original headers. I wanted this additional support! I did not want a heavy snow load to sag these door openings!;
nIc2Ypl.jpg

Also they brought the door opening to the correct height:
9e3AnJR.jpg

Contractor starting first sheeting! Whoooo! I put in 9 windows 8 down stairs and one smaller in the north end of the loft.
8FohnQK.jpg

10'-2" eave height is short for some folks. This shop was big and I didnt want it to over power the house. It probbaly did that anyway??:)
XUzuDLD.jpg

more pictures coming
 
OP
S

Sugarmaker

Well-known member
Joined
Oct 16, 2018
Messages
56
Location
PA
shop pictures cont:
The windows are nice, I like the natural light, But they do interrupt wall space that might be used for storage?
rCjoHoT.jpg

a1Kwz1F.jpg

An old man in the north 16 foot wide doorway:
MFSyVAV.jpg

a moment to realized that there was no turning back now!
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cutting out man doors. The double closed in skirt boards will be filled with foam insulation and capped with another 2x6.
qULQJFY.jpg

looking like a structure. Used 5/8 OSB on the entire building sidewalls and roof sheathing:
1iRgXST.jpg

more pictures coming:
 
OP
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Sugarmaker

Well-known member
Joined
Oct 16, 2018
Messages
56
Location
PA
shop shots cont:
Yes we have trusses, three types, end wall, scissors, and loft area trusses. On 2 foot centers. Cost was double compared to a standard 40 foot flat bottom truss system. But 4 years later I do not regret going with the custom truss confiqurations.
Rhett and Cooper hold them in position:
OxZDOKs.jpg

Rhett sizing this portion of the project up:
Bg7k6lF.jpg

Outside pitch is 6/12, inside in the high bay area is 3/12 inside pitch:
2x30BUO.jpg

getting the walls aligned for trusses:
MzQFy3r.jpg

Tractors have to earn their keep too:
OmkWwfD.jpg

layout and hole for the jib crane, dang I hope we get this in the right spot!
XXUJgTt.jpg

3' dia and 6 foot deep with 1 foot of poured concrete base to anchor rebar and set the jib post:
Z2O8wqT.jpg

more pictures coming:
 
OP
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Sugarmaker

Well-known member
Joined
Oct 16, 2018
Messages
56
Location
PA
shop pictures cont:
Getting the end wall trusses with the overhangs installed:
pDFpbiv.jpg

86adyOO.jpg

Contractor sheating the gable ends:
1Ymb4Ti.jpg

GUaCUlF.jpg

Post in place
FdsqL4G.jpg

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pFsBJQp.jpg

Ok now we are talking!!
lO3WVKj.jpg

Flying the trusses into place:
vVLTg5j.jpg

LZnbzwt.jpg

more pictures coming:
 
OP
S

Sugarmaker

Well-known member
Joined
Oct 16, 2018
Messages
56
Location
PA
more pictures??
House wrap this puppy!
hiJU0Xa.jpg

Contractor starting on shingles, Used a gray color to blend with the aged green on the other two buildings.
ObAjAyb.jpg

Bird box details:
yZ4GqCO.jpg

Kids and I did the sofit and fascia
4f1FARP.jpg

more pictures soon
 
OP
S

Sugarmaker

Well-known member
Joined
Oct 16, 2018
Messages
56
Location
PA
shop continues:
Last shingle for roof cap ( another story on that later) and digging for the power and water to come from and to the new shop to the house:
ii3TRDY.jpg

Talk about a redneck build! This is how we relaxed:)
LgtvLMO.jpg

Main entrance for power being installed:
QL6TrpY.jpg

pxXsZYh.jpg

Picked up the outside lower wall material. 1 inch hemlock, milled shiplap 10 inches wide. This was aged several months
5EKX5G6.jpg

Prototyping the siding look and design: vinyl above, hemlock wanescotting below:
o9YVzhh.jpg

Our two boys teamed up the work on windows and siding
ekC6CxA.jpg

lABrmHR.jpg

Trim details around the garage doors: Used Azack (sp) and vinyl brick molding to minimize long term maintenance
GHdaoqg.jpg

You want more???
 
OP
S

Sugarmaker

Well-known member
Joined
Oct 16, 2018
Messages
56
Location
PA
ok some additional ones
Yes drones help
pxZoV18.jpg

Couldnt take it anymore had to get the daily driver truck in to see if it fits
xZ6HQry.jpg

The three man doors set in place
TBVoMN1.jpg

Amazing how much stuff needs to be done before the siding can start!
EgX4WIM.jpg

Here we go
oqmI2Cq.jpg

c3aQfFL.jpg

Yep under the lights too
Wwa7oqP.jpg

Man I hope this is working???:)
 
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OP
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Sugarmaker

Well-known member
Joined
Oct 16, 2018
Messages
56
Location
PA
Jayman,
Thanks! We are out of power and running on battery back up! So maybe some additional pics tommorow?
Regards,
Chris and Cheryl
 
OP
S

Sugarmaker

Well-known member
Joined
Oct 16, 2018
Messages
56
Location
PA
yes we have more
North end of shop with 16 wide x 9 foot high door
aEaxnBN.jpg

Here we were waiting on one window to be built!
RcZbDTX.jpg

East side of shop, waiting for me to get started on the wainscotting
Hqui3EX.jpg

loft area
EP37saC.jpg

starting layout for the PEX tubing for heated floor
eAQ111f.jpg

view from the loft
EQqsrDq.jpg

Start of the heating system for the floor
Bt1HT6A.jpg

PEX layout
hi99Z3p.jpg

UxdyR1y.jpg

I think these were 900 foot rolls
TlBNyVp.jpg

staple machine to attach the PEX to the foam
a6p0J3k.jpg
Each loop was 300 ft ish
lJtyLfp.jpg

More later
 
OP
S

Sugarmaker

Well-known member
Joined
Oct 16, 2018
Messages
56
Location
PA
Ok here we go again, yea I took a lot of pictures:)
Toilet flange and PEX for the main shop area
EKuXX7R.jpg

k40Wmrz.jpg

yqbCa4S.jpg

Steel 4x4 mexh on top of the PEX
F7ag5nV.jpg

We have concrete
J6TrPqg.jpg

Many yards hand troweled
HTz1LxV.jpg

Saw cuts
4D1p5uU.jpg

Several maple leaf imprints in the wet concrete
s9HFyvn.jpg

iLRhsLf.jpg

Cutting insulation to fill in the skirt board area
Xv5YNWW.jpg

Forms removed
v2eq9Ma.jpg

Lets get gutters
160L2r0.jpg

JooTAO5.jpg

CDo5Mu2.jpg

South (road) end of the shop
KcdEWq1.jpg

Staining the hemlock for the lower siding This should match our sugarhouse pretty well
AWJNThJ.jpg

cont.....
 
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OP
S

Sugarmaker

Well-known member
Joined
Oct 16, 2018
Messages
56
Location
PA
Still more....
The prototype corner:
7YMbnmg.jpg

East side
ApOFtTl.jpg

Drainage completed:
aAG7C9J.jpg

West side
eiQCqRa.jpg

North west corner
eiQCqRa.jpg

last of the hemlock
q1HfnGE.jpg

Waiting on the garage doors
j7Zn5jI.jpg

Our Allis tractor family
1qGogyK.jpg

Maggie (RIP) supervising the dig for sewer line and conduit to back of house
cvMdvuq.jpg

Propane connections into building
pbAWOho.jpg

Drains for eves and house and sugarhouse
soZSJ8G.jpg

Starting to fill up
fKsgBNC.jpg

FvmYw2B.jpg

p4XkTq8.jpg

Stringers for the stairs by the truck
BKWZIV6.jpg

Adding more girts on the inside of the building
tboOr3z.jpg

Corner of the doors inside
tVU2uPt.jpg

Garage door trim on inside
g4vPx0d.jpg

Doors installed
TE1zHlk.jpg

xtZIN2l.jpg

muFhmiQ.jpg

Even more drains
WWFkrhR.jpg

cont...
 

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OP
S

Sugarmaker

Well-known member
Joined
Oct 16, 2018
Messages
56
Location
PA
a few more.....
Will the drainage even end?
xEUfTnn.jpg

The bathroom gets expanded on the fly
gs91bqL.jpg

sure drag home a old forklift too
IL0rTq4.jpg

stairwell to the loft
jUMFMKe.jpg

Our first snow, just had the shop buttoned up in time
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laying out rooms
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Trolley for jib hoist
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starting to frame in interior walls
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inside walls are girted to match the exterior
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just keep moving
AhZvZ0p.jpg

Stingers for the stairs
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laying out the stairs
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dont mess this up
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A nice set of steps
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onAig07.jpg

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We have lights!
il6LBME.jpg

Two more doorways in side the shop
TaQIiK0.jpg

Bathroom area
4km4GSQ.jpg

loft window
Q6kdMNW.jpg

Enough for tonight, thanks for checking out this build
 
OP
S

Sugarmaker

Well-known member
Joined
Oct 16, 2018
Messages
56
Location
PA
Guys tweidman,
Yes my wifes grandmothers GT a 8HP Massey Hydro. Nice for the great grand kids.
Been busy with a new toy. Here are some additional pictures as the shop progressed.
Bought a 2 ton lift for the jib crane. Sure it needed rebuilt, thats normal but it sure works well!
FnMDzgm.jpg

o4baHXQ.jpg

Framing in walls
VThvIa9.jpg

Bath room area
qR7xO28.jpg

Batten insulation through out R19 in walls, R30 and 39 in ceiling and loft area.
d1jXSjv.jpg

X6U7trk.jpg

HacM2Uh.jpg

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wPlbTpb.jpg

CcAxpTT.jpg

Prototype of the interior wall coverings:

ph1LxMJ.jpg

zQ4zKcD.jpg

Materials for the ceiling:
5cCA1GM.jpg

Heating system installed:
pssB026.jpg

2V1dfYX.jpg


Install of ceiling panels
yR0y5E3.jpg

OwQuw6I.jpg

K1dAjty.jpg

Ceiling in low bay areas:
BjI5B3p.jpg

HDQzgoC.jpg

We have water
VqbvitX.jpg

sink in bath
GYO0kep.jpg

Lights!
LTQWVbJ.jpg

TYGju4y.jpg

Interior wall covering:
sFLkICM.jpg

jzKajH3.jpg

1DPC6xL.jpg

Interior 8 inch hemlock shiplap
uWo6Q5H.jpg

Qc9W957.jpg

AhWOWcK.jpg

Stickered for drying several months
YHWn5cM.jpg
 
Last edited:
OP
S

Sugarmaker

Well-known member
Joined
Oct 16, 2018
Messages
56
Location
PA
Guys,
We have been busy in the finished shop this winter. But here are some additional shots from when we built it a couple years ago.
ECDbPlZ.jpg

i62nqIi.jpg

TYGju4y.jpg

Btg5dnW.jpg

sFLkICM.jpg

Dolo0UG.jpg

w7ZwhwG.jpg

5KAC5s0.jpg

Ash lumber from the property to be used around the windows on the inside:
2J1nkXb.jpg

hAuq1T8.jpg

Hemlock shiplap for the inside walls
uWo6Q5H.jpg

Qc9W957.jpg

End tables and coffee table fabbed from Allis belt pulleys
3pIRInu.jpg

UfJvfML.jpg

Weathervane
csDHOcy.jpg

Prototype of wall covering
BfjbRSA.jpg

OjUdAej.jpg

kql8ARM.jpg

xiYkmCq.jpg

Regards,
Chris and Cheryl
PS more pictures coming
 

dmittz

Well-known member
Joined
Dec 2, 2016
Messages
1,296
I just read through you build, thanks so much for sharing!
 
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