Cool. I'm reading many issues I've been experiencing.
Using my existing pump, I had my 1 1/2" discharge PVC re-run and now have a few problems. New piping was installed from the pump in the basement, up above the ceiling, across the basement, then outside the house through the foundation. After the new pipe passes through the foundation, it meets up with the existing discharge pipe outside. A new cleanout valve outside joins the old pipe and new pipe.
There is serious pressure in the discharge line now. I know this because one of the connections inside the house has air hissing and a bit of water is leaking (a separate problem which will be fixed). When I unscrewed the cap on the cleanout valve outside, it was like opening a can of soda that had been shaken. A gusher of air and water. After the pump ran again, the pressure came back. I figured air lock. I added an air vent at the cleanout valve, which was simply a 2 feet piece of 1 1/2" PVC, screwed into the threads on the cleanout valve vertically where the cap was, then added a 180 "U" so nothing could get in.
Problem solved? Nope. The next time it rained, all the water being pumped out was now exiting via the "vent" I just added even though the path of the main pipe is down hill. This happened on several pump cycles. Obviously it must be a clogged discharge pipe down stream of the cleanout, right? Maybe not.
Thinking that was the case, I forced water down the discharge pipe at the cleanout valve with a garden hose for several minutes. There was no problem draining. It drained fine even with way more volume than would have been pumped on a normal cycle. If the discharge were blocked, enough water was sent down to the point where it would have backed up to where the hose was inserted.
So now what? For some reason, later in the day as the pump continues to operate, there is no longer any pressure in the discharge pipe. The pump ran 10 more times and I opened the cleanout valve cap after several pump cycles and there was virtually no trapped pressure. Negligible. So is the discharge really blocked?
If I simply had an air lock, the vent I added at the cleanout should have allowed the air to escape and gravity would guide the water to where it's supposed to go. Instead, water discharged through vent at full pressure. But if the discharge pipe were blocked further down, why is water flowing freely now?
A couple of other curiosities. Every forum I've read relating to this problem mentions drilling a hole in the pipe between the pump and check valve, but mine has no such hole. However, my Zoeller pump has a hole built right into the pump. I would like to know if this serves the same purpose as the hole everyone is drilling, or for something else, and if I should drill one in my pipe anyway.
Finally, when the pump shuts off, the discharge pipe coming vertically out of the pump and up to the ceiling bangs. I don't know if this is a relevant symptom or if it's just water slamming the check valve closed. Either way I'm concerned with something eventually breaking.
I'm at a loss as to what to do since my problems are inconsistent. A clogged pipe should stay clogged. My next move will probably be to call someone to snake the discharge line between the cleanout valve and the storm sewer and be 100% that's not the problem.
Thanks for any suggestions anyone can offer....Tony