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ConCretin

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Jan 20, 2011
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Central Maine
Well I recovered my laptop from the Cleveland TSA and was able to take a few pics with a balky camera so I finally have an update for you.

The roofer arrived on site Monday but wet weather slowed him down for a couple days. They got insulation and membrane down on the garage roofs.



If you recall, we're installing a base layer of 2" insulation and then adding a layer of tapered insulation. The tapered insulation is manufactured in wedge shaped sections that taper 1/4" per foot starting at 1/2". On the widest roofs, we end up with an insulation thickness of 10"



In the photo above, you can see the roof pitch relative to the bottom of the EIFS. After the membrane goes down, the whole system is held in place by a couple inches of 1 1/2" washed river rock.

The membrane goes up and over the parapets and roof curbs and is glued in place.



On the porch roof, they cut the tapered insulation into wedges to create crickets that direct the water to the scuppers.



Meanwhile, we started installing rigid insulation at the concrete walls around the basement mechanical room. We're using a plastic Z furring to hold the insulation in place and provide a way to attach 1/2" plywood sheathing.



The carpenters finished up the clapboards and the EIFS crew finished most of their work as well. Finally get to see how the EIFS and clapboards look together



Here's another view of the house



And finally a longer view from the end of the dock. Almost makes me want to take a boat ride so I can come home to this. It's starting to look like something now.



That's about it for progress but I did get some unexpected good news - my windows ship this Friday so I should have them by the middle of next week. The roofer should be done with the membrane and insulation this week and then move on to all the metal flashing. I'm having him do all the metal work for the window and door openings as well so in a couple weeks all the openings should be ready and we can start putting them in.
 
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ConCretin

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I personally don't like the clapboard as for me it's not aesthetically appealing (especially when you have the gaps around the openings trim) Is there a reason you did not go with foam all around and chose to have clapboard on the rear/side walls?

To be honest I'm kind of amazed so many people seem to like the architecture. With modern design, beauty so often seems to be in the eye of the beholder. For what it's worth Beachboy, the gaps you reference will be covered with metal roof flashing.

With regard to why we didn't do the whole house in EIFS, we just wanted to break it up a bit to create additional interest.


Very impressive crew you have there. As important as the fit and finish of each successive phase is, it's complimented by the neatness of your job site. It seems like a small thing, but in 30 years In the custom home business, ive noticed that job site organization dovetails with craftsmanship. Your operation is a inspiration. Give the crew kudos

Thanks Tdoriot. I often pass along the comments I get on here to the crew. I suspect more than a few actually follow along themselves.

Seriously?

Granite? Marble? Something I've never heard of?

If you went with number three it's OK, I did too.........

Actually it's vein cut travertine. We're using it throughout the house. It was surprisingly affordable and given the fairly large quantity they are quarrying ours to order.
 

HOTFR8

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Castlemaine, Victoria. The Hot Rod Centre of Austr
That last photo is great. Reminds of the home and the base for the Thunderbirds.

cap025.jpg
 

cderalow

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Nov 13, 2011
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Potomac, MD
My Fav is the translucent black granite that has the little gold flakes, very classy looking stone !!

G Don

Google Black Galaxy... you find it in a lot of shopping malls & hotels.

Actually it's vein cut travertine. We're using it throughout the house. It was surprisingly affordable and given the fairly large quantity they are quarrying ours to order.

Be careful with the vein cut and water. make sure you have a good penetrating sealer on it, and that they fully epoxy fill any voids and it should provide a decent floor for a long time to come.
 

51rider

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Dec 21, 2009
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London, England.
...... make sure you have a good penetrating sealer on it, and that they fully epoxy fill any voids.

+1 on the advice given above and be prepared to reseal in areas such as shower walls annually to maintain easy water shedding/beading.
I would seriously reconsider it as a flooring option if I could do it again. It is fine for light traffic areas but in areas of heavier use, as it is a relatively soft stone it easily marks up and gets dirt ingrained into it.

Due to the porous nature of the tile it absolutely essential that it is back buttered with adhesive before setting. Any voids left will be rewarded with the tile cracking.

I really like the textured finish and the relief cuts that create an interesting feature and help to break up the wall. I'll be honest, I wasn't sold on the timber cladding but I'm glad to have been proven wrong-the shot from the bottom of the jetty really shows both finishes in a different light and how well they go together.

Does the glazing include the roof lights or is that another item to be scheduled? You cannot be far off getting weather tight once these are in?
 

cderalow

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+1 on the advice given above and be prepared to reseal in areas such as shower walls annually to maintain easy water shedding/beading.
I would seriously reconsider it as a flooring option if I could do it again. It is fine for light traffic areas but in areas of heavier use, as it is a relatively soft stone it easily marks up and gets dirt ingrained into it.

imagine the maintenance on the building lobbies i've installed it in as flooring

Due to the porous nature of the tile it absolutely essential that it is back buttered with adhesive before setting. Any voids left will be rewarded with the tile cracking.

not that i'd anticipate the sort of pros LLWilly's been hiring would skimp here, but this is super important when installing it as flooring. I've had to selectively replace a lot of travertine (and limestone) tiles for this exact reason

I really like the textured finish and the relief cuts that create an interesting feature and help to break up the wall.

it makes a great architectural wall

good advice
 

jsherid1

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May 28, 2009
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Location
Lucas, TX
Amazing house, love this style of architecture. I only can hope that our builder has half the attention to detail this project shows at every turn.
 

Thedoc14

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Melb, Australia
What colour will you paint the clap boards, or will they stay that colour, looks like you should be locked up before snowfall then hey..
 

ehegwer

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Jan 27, 2011
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Austin
Over the last week, I’ve read every single post on this thread. It’s just that amazing. As a non-tradesman, but a huge fan of modern Architecture, this is an incredible read. I am fascinated and in awe of the scope of the project, from the very fist post, through every detail until now. Thankfully I didn’t have to wait a year and a half to get to this point.

I want to thank you for taking so much of your valuable time to document the process. My job, as it is, is to convince others to appreciate a home like this, as much as the builder, or original owners did. I only get to see the final, flawless, finished product.

You sir, are a true craftsman.

One last note, even with 1800+ posts so far, we are just beginning to get to the good stuff - The Garage build out.

I personally cant wait to see how it all ends up.
 

granada don

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May 20, 2013
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Yep me too, and I would like to see a Willy's build log too from that cool garage

For a long time racer dude that will be the ' Icing on the Cake '

G Don
 
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OHSCrifle

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Mar 11, 2013
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Atlanta
It is cold where I am (SE USA) so I'm sure it's really cold in Maine.

Let's hope you've got doors, windows and space heaters at this point.
 

signcrafter

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May 9, 2012
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Hopefully the two weeks without updates means you are busy getting lots done and will have a big update soon!
 

hazexban

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Sep 11, 2013
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Boonton, NJ
Don't tell my boss but I spent Friday and today reading every post.

I have 0 knowledge on anything here but it is truly breathtaking. I wish the show Modern Marvels was documenting this entire build for a mini-series!

Not that I am absorbing much of it but it is really great that you are so informative and providing such detailed pictures. This thread must have been a full time job for you.

Can't wait to see continued updates. Good luck with the windows and everything else!

Pete
 
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ConCretin

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Thanks to everyone for their patience since the last update. We've made some progress but there wasn't much new to show you. First a couple roof details you haven't seen. Heres a strip of material they attach to the base of the parapet to adhere the membrane to.



Here's a wood curb I built to support the 'sleeve' for the kitchen range exhaust.



Most of our progress has been roofing. The insulation, membrane and ballast is in place over all the roofs



It's fantastic to be watertight above for the first time since we started



They still have a long way to go but they've started the final step in the roofing process - metal flashing. We're using 26 ga galvanized metal with a dark bronze Kynar finish, which should last several decades.

Here's the drip edge at the back of the garage roof.



Here's the metal cap over the garage parapet.



The other major area of progress is preparing all the door and window openings. We are installing metal pans at the sills and wrapping our LvL's. I hired the roofing company to do this work. Not only will everything match, they are very skilled metal workers.

Here's the front of the house.



Here's a close up shot of the sill/ wrap interface



This is the pan at the Guest Suite windows



And the pan at the kitchen windows



There are still few details I want to get pics of but that pretty much sums up where we're at. The flashing crew will probably be a couple more weeks unless they get some help but the good news is that the windows have arrived. We should be able to start installation this week and be completely weathertight by mid November.
 
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ConCretin

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Central Maine
Be careful with the vein cut and water. make sure you have a good penetrating sealer on it, and that they fully epoxy fill any voids and it should provide a decent floor for a long time to come.

+1 on the advice given above and be prepared to reseal in areas such as shower walls annually to maintain easy water shedding/beading.

Due to the porous nature of the tile it absolutely essential that it is back buttered with adhesive before setting. Any voids left will be rewarded with the tile cracking.

Does the glazing include the roof lights or is that another item to be scheduled? You cannot be far off getting weather tight once these are in?

Thanks for the advice on the travertine. We were a little concerned with the durability of the material but with only two of us living here, we're hopeful it will hold up if properly sealed and maintained.

51rider, the skylights are not part of the door and window package. We'll probably have to build some temp covers for the time being


What colour will you paint the clap boards, or will they stay that colour, looks like you should be locked up before snowfall then hey..

The clapboards came pre-primed. We rolled on a coat of white paint before putting them up and will apply a final finish coat of white.

Over the last week, I’ve read every single post on this thread. It’s just that amazing. As a non-tradesman, but a huge fan of modern Architecture, this is an incredible read. I am fascinated and in awe of the scope of the project, from the very fist post, through every detail until now.

Thanks ehegwer. The fact that people are enjoying the build keeps me motivated to document it and is well worth the modest effort required.

Yep me too, and I would like to see a Willy's build log too from that cool garage

For a long time racer dude that will be the ' Icing on the Cake '

The bank account may not hold up to a second build thread right away but I am anxious to get started. My skills on that front may not be as interesting as the concrete though

Don't tell my boss but I spent Friday and today reading every post.

Your secret is safe with me Pete or should I say 'Mr. Smith'.
 

granada don

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May 20, 2013
Messages
34
Hi Doug

That is really good news to be all sealed up in Nov. and be able to have a warm & toasty Merry Christmas and Happy New Year too

I was a nail bender for several yrs while I was building my 37' Gasser, so i'am very sure that your skills will carry over just fine for building your Willy's as you are light years ahead of where I was in the building trade

Sure be glad to help in any way I can for your street running Willy's gasser

G Don
 

Buzz Lightyear

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Jun 18, 2010
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260
Location
Wiltshire, UK
Apart from the simple fact that your house is already awesome and it's not even finished is this is a fascinating insight into how houses are built. There are so many stupid questions I could have asked but most have already been answered.

Thank you for sharing. :thumbup:
 

neonnblack

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Jun 7, 2010
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Reno, NV
Its nearly mid november, and we require an update. If you cannot provide an update a member will be there shortly to take pictures.
 

NUTTSGT

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Northern Central Ohio
Roofers doing windows, who'd thunk it ? Sure, why not ? If the guys have the skills and do nice work, might as well fatten their wallet.
 

SiGmA_X

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Aug 13, 2005
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Portland, OR
How will you keep the leaves dealt with on the roof? I didn't even consider that before!
 
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OP
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ConCretin

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Its nearly mid november, and we require an update. If you cannot provide an update a member will be there shortly to take pictures.

Sorry bout that. We've been working almost exclusively on metal flashing and it just isn't that interesting. The good news is that the first of the windows are on their way right now and we should get a few in today.

Roofers doing windows, who'd thunk it ? Sure, why not ? If the guys have the skills and do nice work, might as well fatten their wallet.

Actually Nutts, The roofing company specializes in sheet metal so I figured they'd do a better job on all the custom flashing than the window installers. I think I made the right choice - they've done a beautiful job. Plus we got all the openings ready for the window guys before they arrived, which will hopefully speed up the install.

How will you keep the leafs dealt with on the roof? I didn't even consider that before!

I errr, umm .......... well, I didn't actually think of that either. Duhhh. Guess I'll have to figure something out. I'm thinking big *** shop vac and/or leaf blower. Luckilly we installed little ss screens around the edge so I hopefully won't blow all the rocks off too.

What happens to the gray beams behind the window frames? paint? trim?

Short term we'll just paint them but we'd like to wrap them in wood to match the kitchen pods (more on that later)


Once again, sorry for the lack of updates and thanks for your continuing interest and positive comments. We hit a bit of a lull while we waited for windows but hopefully things will start picking up steam again. I'll get you up to speed tonight or tomorrow at the latest
 
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