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The cuckoo's nest

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ct71rr

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May 19, 2009
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478
Location
Massachusetts
Well, it's been a while since I updated with progress. I finally finished with the siding on the back and sides. I preprimed/sealed all sides and ends. Lucked out with the weather here in MA. I was able to use a sprayer for the back but, rolled the boards for the sides. That was fun...

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eborcim

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Apr 5, 2009
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Location
Central, MO
I admire your perseverance and you've done a great job on your building. That corner chop was just wrong though.
 

Mmfh

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Oct 8, 2011
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1,423
Location
Portland Oregon
I just found your build, went all the way back and it was a good read watching what you've done. I bet it took a few beers and a few nights to figure out how you were going to frame in that knocked off corner.

Looks great, I'm sure you're ready to have it over and get to work on that Hot Rod!

Nice Shop!

Mm
 
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ct71rr

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May 19, 2009
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478
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Massachusetts
It's funny (not really, but...) people who know what I went through with the ZBA think it's ridiculous; my neighbors, friends, etc. but, when delivery people, kid's friends parents, etc. see it (the angle), they think it's neat or "a great idea". :dunno:

It was not easy tying in the angle at the roof. PITA!! The stairs will be going there so inside, you will not notice it so much. From the street, the angle blends in pretty well and looks like a straight wall. You wouldn't necessarily notice it if you didn't know it was there. The building inspector thinks it looks great :rolleyes2...

Thanks for the nice comments guys:beer:
 
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ct71rr

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478
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Massachusetts
Wow, It's been a year to the day since I last updated this. Not much has changed in that time. I did, with the help of my wife, brother, and kids, remove the old garage floor and apron. My brother picked the wrong day for a visit:D. We had the floor broken up and removed in one day. I rented an electric jack hammer from Home Depot and it worked great. The old slab was sitting on sand and no vapor barrier or lath was used. It varied in thickness from about 3" to 4 1/2".


I also tried to get permission from my town to "rough in" some pipes before the new floor gets poured for a future bathroom. The building inspector directed me to get approval from the ZBA first. This didn't go well at all. The head of the ZBA wouldn't allow me to be heard by the board. He gave every excuse not to allow me to do this; We don't know how old your septic system is; How do we know that the next person to buy your house wont hook up to the roughed-in pipes (we have no plans to ever sell our house); I've never heard of a person wanting a bathroom in a garage; How do we know you wont dump used oil/antifreeze/etc down the drain; And the best "Why would you rough-in pipes before you poured the floor". He ended the conversation with telling me that I would have to put a new septic system in before they would even consider my request :eyecrazy :fawk:: So, I've pretty much given up on this idea. The plan now is to section off a part of the floor with expansion joints so that this area can be broken out at a later date. This area will be tucked under the stairs so, it wont be too bad.

Hopefully, I will be pouring the new floor within the next few weeks :fingersx:


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ct71rr

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May 19, 2009
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478
Location
Massachusetts
I've made some progress. Hopefully going to get the floor in soon. I'm waiting on a family member to help, he's a GC and busy as hell. So, I go to the back of the line once again :sad:.

I dug out under the doors to pour a stem wall to support the garage floor at the doors. I ran into two huge boulders:

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I dug down to ledge and inserted rebar for support. I also cleaned off the ledge for a good bond:

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I also ran rigid insulation along the interior of the foundation. I will also be running rigid insulation under the floor. I also spread some stone:

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Just finished pouring the concrete. Hot and humid as hell :evil: Ignore the bulge, it doesn't have to be pretty, it will never be seen once the floor is in.

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ct71rr

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Massachusetts
I made a little more progress yesterday. The vapor barrier (6mil poly) is down and the thermal break, as well.

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I also found a half eaten rib (deer maybe) and several turds on the floor prior to placing the vapor barrier down. My wife told me that she saw a fox run from the front of the garage the other day. Apparently the dude had some ribs in there...
 
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ct71rr

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478
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Massachusetts
The floor got poured yesterday!!:rocker: My stepfather had a crew that has done work for him in the past pour the floor (way above my capabilities). They did an awesome job. The back of the garage extending the length and out about 7ft is flat for placement of my workbenches. The floor then pitches toward the doors from there. I'm starting to see the light at the end of the tunnel :thumbup:

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Press_Corpse

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Jul 23, 2012
Messages
54
Location
Lemont, Illinois
Holy hell that has been a lot of work. Everything looks beautiful! That will be a relief once finished to have a heck of a lot of space to move around in, Even with those tools forcing you to cut off that corner.
 
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ct71rr

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478
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Massachusetts
I'm still plugging away on my garage. I got the stairs roughed-in and the railing around the opening. I was originally going to have the stairs run the opposite way but, after laying it out on the floor, I figured I would lose less room with the stairs this way. Also, because I had to cut the corner, the window is right in the path of the stairs. Instead of coming up with some crazy baluster system and adding safety glass to the window, I figured I would sacrifice a small corner off the top of the left side of the window. I knew this problem was waiting for me, I just chose to ignore it until the time came to put the stairs in. The next step is to have the electrician come back and do the rough-in for the lights, outlets, etc.

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Thanks for looking :thumbup:
 
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ct71rr

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Massachusetts
Some more progress; The electrician came last Friday. He got most of the work done. There's only about four outlets he has to do. Hopefully, if all of my flooring supplies arrive within the next few days, I can get the floor done before it gets too cold.

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And some cans directly above where my workbench will be:
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ct71rr

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May 19, 2009
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Massachusetts
Initially, I was planning on using porcelain tile for my garage. I purchased 1200 sq.ft of 12x12's for it. After the floor was poured, I realized that I would have to diamond grind the new floor because it was so smooth and I would also have to honor the cut lines. I didn't want to go through that and my parents are planning on tiling their basement so, they will get my tile. I decided to acid stain my floor. I used Legacy Industrial products. They were: hard trowel solution (3gals), Shifting Sands stain (5gals), Cola stain (1/2gals), HD6600M WB acrylic sealer (3gals). My floor is fairly new and didn't have any staining or damage. First step: clean floor using Simple Green degreaser with a power washer and nylon scrub brush:

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Next step (after drying): Apply the hard trowel solution and allow to sit for 15 minutes:

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I then power washed the solution off. I allowed the floor to dry for 2 days. I then applied the Shifting Sands stain. I sprayed the stain down in sections and brushed it in using a push broom to break the surface tension. After this, I sprayed a light coat of the stain to disperse the brush marks:

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I allowed the Shifting Sands stain to sit for approximately one hour and then I applied several random spots of the Cola stain (mixed with water 1:1). I allowed the stain to work for approximately five hours. I then neutralized the stain using a solution of baking soda and water. I then power washed and scrubbed the floor five times to remove all of the residue.

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This is what the floor looked like when dry:

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I then allowed the floor to dry for almost three days. I then applied two coats of the sealer. First coat:

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Second coat:

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I am very happy with how the floor came out. This was my first time acid staining. I got some really funky effects with the stain. I was worried about the Matte sealer not showing the depth of the effects at first but, I was worrying about nothing. Thanks so much to Legacy Industrial for answering all of my PM's :beer:!!
 
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ct71rr

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May 19, 2009
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Making some progress!! I installed the insulation; R30 in ceiling and R21 in walls. The insulation was inspected today and I got a start on the drywall. It is 5/8 firecode:

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ConCretin

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Central Maine
I lost track of your thread for a while but am glad it came back up. Congratulations on a great looking project.

I admire your perseverance in the face of all the bureaucratic obstructions. Many, including myself would have lost their minds when faced with such obnoxiousness but you kept your eye on the prize and ended up with a great shop. Well done sir.
 
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ct71rr

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Massachusetts
Thanks for the kind words and encouragement everyone:beer: This build has been a bit of a bear!


It is awesome! Are lamps led?

No, they're fluorescent bulbs. I wish I could afford LEDs

I lost track of your thread for a while but am glad it came back up. Congratulations on a great looking project.

I admire your perseverance in the face of all the bureaucratic obstructions. Many, including myself would have lost their minds when faced with such obnoxiousness but you kept your eye on the prize and ended up with a great shop. Well done sir.

Thanks Willysfan:thumbup: The building inspector thinks I'm doing a great job too :rolleyes2:
 
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ct71rr

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Massachusetts
I'm still plugging away on the ceiling. It's tough getting things done on garage having to work around my job schedule...

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ct71rr

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Massachusetts
I got the drywall hung. Now I need to wire up the heaters so I can start to mud. The bottom half of the walls will be getting a different treatment:

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Nimonic

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Nov 16, 2013
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Austin TX
Mopar alert! You have the finest looking moper ever made! Ask me how I know!
 

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rixtrix1

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Aug 25, 2013
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Chandler, AZ (from west NE)
Mopar alert! You have the finest looking moper ever made! Ask me how I know!

Neat to see someone building a car like this as it doesn't seem to be popular. My sons' godfather owned the pilot car for this bodystyle. It was a pretty unique car as many of the parts were slightly different from the regular production cars, but it had a REAL Hemi!

Thanks for sharing your interesting garage re-do.
 
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ct71rr

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Massachusetts
Looks great! The concrete looks stunning! Definitely looking into that same treatment when I build. Keep us updated please.


Thank you. The floor was a pretty involved process but, I would do it again.

Mopar alert! You have the finest looking moper ever made! Ask me how I know!

Why thank you! And so do you!

Heh. I'm currently putting up drywall in my workshop. This photo speaks to me.

I don't mind hanging the walls, ceilings just plain ****! Even with a lift.

Thanks for the comments everyone, and thanks for looking:thumbup:
 

captain14

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Dec 19, 2012
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Near College Park Maryland 20740
1. The pile of broken concrete out back. Can that be recycled or do you pay to haul that away?

2. The wall With the high windows. Are they hopper style windows? Hard to tell without some close ups. They should give you some cross ventilation and daylight on that side of the garage

Looking good and you will be glad when it is almost done. Remember it is never done
 
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ct71rr

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478
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Massachusetts
1. The pile of broken concrete out back. Can that be recycled or do you pay to haul that away?

That was brought to a recycler months ago.

2. The wall With the high windows. Are they hopper style windows? Hard to tell without some close ups. They should give you some cross ventilation and daylight on that side of the garage

No, they do not open. They're for some extra light.

Looking good and you will be glad when it is almost done. Remember it is never done

I know it :thumbup:
 
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ct71rr

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Massachusetts
Making progress. Heaters are up and running (there's one in each corner of the garage). Drywall is up, mudded and sanded. I started priming the walls.

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ct71rr

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More progress; I got the paint done (just a little touch up to do). I also installed the pine board wainscoting. I just need to do the finish trim around doors, windows, base, etc.

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