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The Gemini Garage

Lickers

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Jun 1, 2009
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56
Location
West Midlands - UK
I originally started my build thread literally three years ago last week. As I never really managed to keep up with it - due to being way too busy fixing up the house instead - I let the journal slip. So, I figured I'd be better off restarting it.

I decided to call it the Gemini Garage as there will be a recurring theme of it having two-sides to it.
I want it to look fresh and clean, but will be concentraing on reusing original materials to keep the cost down which presents it's own challenges.
As well as being a space to work on cars and projects, I want it to be somewhere I can also sit and relax - enjoying the overall vibe of the building.

So, a brief back-story.
After a lifetime of enjoying cars, taking my driving test as soon as possible at teh age of 17 and my subsequent immersion into the BMW scene, not to mention quite a few changes in the course of my life, I was finally in a position to realise my long-standing dream of having a house and a garage I could really work with.

As some of you will know, the UK isn’t famed for its garage scene - mainly because of it's poor standard of garages. It’s incredibly rare to see anything that resembles the installations you guys have on your side of the pond.

The typical garage here is a 15' x 7' prefabbed concrete or brick box which is scarcely big enough to park a car in, let alone store any parts/tools or provide the space to work on cars.
They're almost considered as afterthoughts which occupy some redundant land around a house or hark back to the days when people drove things like Wolsey and Morris cars which were narrow and high in design.

More modern houses will typically have an integrated garage (similar size) or double which is just deep enough to park a mid-sized car or wide enough to park two small cars side by side. By small, I mean Mazda MX5 (Miata stateside) size. It’s a pretty poor show.

Seeing as I have one main toy, my daily driver and usually an on-going project of some description, I really need the space and facilities to properly work on and enjoy my cars.
Given the crazy house prices in the UK, getting a house with either a decent garage or the space to build one is pretty prohibitive. Add to that the cost of materials and services to get one built, it becomes very difficult indeed.
Luckily, at the end of summer 2010, I managed to find an unusual house in a great area which is an excellent balance of space and amenities.

We closed on it a few days before Christmas 2010 before spending nearly two months taking care of lots of re-wiring and building work before actually moving in. Now a lot of the work in the house is slowing up/coming to an end, I can start concentrating on the garage.

The garage was built in the mid 1980’s as a 22’ x 13’ over-sized single; effectively a garage-and-a-half. A utility room (approx 10’x6’) was then added a few years later.
It stayed this way until the previous owner moved in and started to run his business from home which manufactured trophies. After several years, he expanded on the garage and utility room by adding a 26’ x 14’ extension which sits on two levels to house his compressors, mills, lathes, drills, grinders and work stations.

This left the outbuilding to be a relatively open plan unit which is ~57’ long by 14' wide with an underground room under the main area which is referred to as the ‘Bunker’. Whilst I would love to stake claim to this entire space, my wife will be taking the rear of the building for her art studio.
As it’s a suspended floor/ceiling, I’d be limited in terms of weight with vehicles so it’s not a huge issue for me. It would have been great for storage and workspace, though...

As it stands, I’ve commandeered the utility room which will eventually have the internal and external walls knocked down in favour of extending the existing garage to create more space and take it to a 31’ x 13’ footprint which is just big enough for two cars in tandem with the space to work on them, store my tools and parts and have a small work area.

There are some 'benefits' to the garage. It has a 5’ x 2’ pit (albeit shallow at ~18”) and gas central heating which will help to keep the chill out during the winter months.
The future of the pit is uncertain. I’d like to dig it out properly to gain another 4’ depth as there is no space for a lift. I’m not too sure how feasible that is, though. The central heating needs a lot of attention, too.

Power is taken from a three-phase supply into its own meter as it was run as a commercial property. As this is overkill for my needs (not to mention expensive) it will be removed and will either revert to single-phase and probably run from the house supply. This needs to be organised with the utilities company first.
The previous owner did the work himself and it’s far from a good standard. A quick investigation shows the garage lighting (8 x GU10 spots and 3 x T12 double strip lights) to be running off a single 13 amp supply which is plugged directly into a wall socket. I need to get the garage back to a shell to see exactly what I’m dealing with.

The brief so far is this:

Remove all internal temporary walls and fixings
Remove false ceiling and original ceiling
Disable and remove all existing three-phase wiring, switches, air lines etc
Remove all existing wall sockets, wiring and extraneous fittings

Sounds simple, huh?


Here’s some snaps taken of the garage on our second viewing. The view from the back of the garage to the door. This is currently boarded off by a partition that makes a storage area.


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The view from the back of the 'studio' to the utility room.


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This is the view as you enter the garage.


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We got the keys to the house on December 23rd 2010 so work starts in earnest on the 30th after enjoying Christmas and visiting family etc. First up, stripping.


30/12/2010

Partition removed


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False ceiling removed. This was installed to help hide the three-phase wiring as well as the airlines for the compressor.


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False ceiling subframe exposed and removed.


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One nice thing during all the destruction (read: fun) was the discovery of an RSJ (I-beam) with a carrier for lifting/moving heavyweight stuff such as engines. This will come up nicely once I refinish it.


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It became apparent that there were one or two areas that needed atttention due to small leaks, but, on the whole, the roof appears to be relatively solid.


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This is how everything looked once the rubbish was cleared up. Now it's starting to look like a proper garage space.


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Here's a view from the back of the utility room - where the garage will finally extend to.


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The wall to the right will be knocked down along with the remnant of the back wall of the existing garage.

That's taken care of the first days work on the garage. Next up, wiring.
 
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Lickers

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West Midlands - UK
3/1/2011

The next step was stripping out a lot of the wiring as well as the three phase looms and switches which were running all over the place.

Here's the three phase unit which has a cabinet built to surround it as well as an example of the electrical system.


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Cabinet removed and stripping started. The three phase loom was pretty unwieldy so it took some time to get it out on my own.

With all that done, it was time to have a quick clean up, bag up the cabling ready to get to the scrap metal merchants and clear the space before cracking on with working on the house for a little while before I can spend more time in the garage.
 
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Lickers

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13/1/2011

Now I'm back to a bare shell, it's time to start organising my space a little so I can get my tools and parts into some order as they're cluttering up the house.

I managed to make use of some bits and bobs that were left over from the vendor to make myself some storage and a temporary workbench.
It's unlikely I'll re-use them once I get things organised properly when the garage is extended, but they'll do for now.


Old kitchen cabinets fitted together with feet installed to raise to workbench level.


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Shelving found in the cellar to make the worktop.


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Here's the utility room area which has been cleaned up.


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The existing fitted cabinet there is now housing my cleaning/detailing kit.


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Here's a test fitting of the storage.


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I noted another small leak in one area near the garage door.

This still had plasterboard fited which looked in very good order save for need a quick lick of paint. I decided I should pull that down as well instead of keeping it. It would cost next to nothing to replace but I was trying to save myself some work further down the line.



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Here's a quick test fit of my daily driver at the time so I have my first real idea of how much space I have to work with given the size of the car and the areas set out for storage.


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Lickers

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18/1/2011


Things have finally been organised in order to welcome the garage's usual incumbent.
I stripped out my tiny lock up which filled my touring and my other car as well as a few bits in a friends car. It's amazing how I squeezed it all in. Here's how things look, now.


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Here's the workbench. It's a bit messy after working on some projects for the house etc but it has proved to be quite useful and fits the corner quite nicely - although it isn't perfect.

There's plenty of room to work as well as house my computer. These will be relocated once the extension comes to the fore.



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Here's the room I have at each side of the car which is a big improvement compared to what I was used to when it comes to working on it.


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The partly refinished beam.


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All a bit of a change from my previous 'garage'.


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Now that things are in relative order, I can get to grips with the plans that I have for it.

Essentially, there is no budget for this reworking as everything I have will be spent on the house and as usual, the cars.
Where possible, I'll be recycling as much stuff as I can from the property and outbuildings. I have lots of timber left over which will come in handy for various projects but ultimately, it will be a beg borrow and steal affair but with the aim of making it look like I haven't had to!

The overall view for the garage is one that is a mix of purpose and looks. It will be used to work on all of the cars (as well as other cars in the family) but will also serve as somewhere to enjoy it for the sake of it.

As such, there'll be some pictorial additions to the space that I've stockpiled over the years as well as a colour scheme to the area as a whole to tie in with the car to give it that motoring 'feel'.

I love type550's 'Spyders Web' but I know it will be nowhere near as stylised as that space. Nevertheless, I'll be taking tips from both that and Jack Olsen's '12 Gauge' garage for mine as they've both made excellent use of their space but in very diffferent ways. Hopefully, I'll have an end product which I can sit back and be proud of.
 
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Lickers

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29/1/2011

Although I may be getting a little ahead of myself, I can't help feeling I should make some progress on the extension work.

Whilst having such a 'big' open space (compared to what I'm used to) I'm keen to see what I could have. Unfortunately, the hous eis demanding more and more of my time - not to mention money - so I can only really pipe dream at the minute.
I do take some pictures to study to get an idea of what I would need to do, though.

This is the view to the back of the garage where I'm looking to extend.



The partial wall is tied in to the main wall, there's a steel lintel over the windo and the doorway to the utility and in addition to the doorway, there is a roller shutter door which is on the other side. This is out of action as the vendor didn't leave the key. It's a moot point as after checking, the motor is dead, anyway.

Looking further in...



The block wall on the left is the external wall of the utility. On the other side is an aviary. The water supply comes up through the floor in the studio on the right hand side, along with the gas supply for the boiler.

The water pipes throughout the buildings are comprehensively damaged as they've not been lagged and they've been left with water in them during very cold spells which has split them in many places. The boiler also has a leak which when fixed, it fails to fire anyway. As it's a mess and an unknown quantity, I decide I need to rip it all out and start again.

I want to keep the sink so the water feed will stay for now but the drainage pipes can go. I'll run a new waste pipe as the existing ones are too shallow to drain properly.
The washing machine will be kept here for the time being as there is no space in the kitchen for one. This is another nail in the coffin for doing any extension work...

Given the dangerous state of the wiring, I'm down to one strip light at the front of the garage and all other lights and sockets have been disconnected. They kept tripping the RCD in the house so it didn't take long for me to decide what to do as far as that was concerned.

I've temporarily run an extension cable from the house out to the garage to run the washing machine when it's needed and to take care of the demands of any power tools that I need. It's hardly suitable, but the best I can do at the moment.
 
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Lickers

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1/2/2011 - 30/9/2013

Getting sidetracked with real life, I lose track of what happened with the garage. That said, there wasn't that much to make note of as it ended up storing my car and tools - as well as leaving various puddles of water after it rained thanks to the failing roof.

What did happen is that I picked up a kitchen from a local vendor which afforded me some storage space as well as my new wife in her burgeoning art studio.
There were several wall cupboards and lots of floor cupboards complete with doors and worktops which we bought for less than £100 which worked out quite nicely. In addition, I picked up some necessary items to make it all a little more personal.

Here's a lousy cameraphone picture I found of the garage for how it stood for the best part of two years. Some of the aforementioned kitchen cupboards are mounted to the wall on the left of the car.

Here's a couple of the items I picked up. For the most part, they subscribe to my notion of spending as little as possible in order to maximise my spend on tools, cars, guitars...and fixing up the house.


One of my best purchases for the garage to date - a used electricians test bench that I snagged on *bay.
A powered bench with inbuilt strip light, multiple sockets and kill-switch. Given the lack of power in the garage, this adds a lot of versatility as well as a useful workspace for my ailing, ad hoc bench.




Bought new, my new tool box. I needed something high quality but that means a lot of money in the UK.
A 6 drawer top box with flip lid and 6 drawer roll cab.



Snap-On, Beta and Facom are hugely expensive so I got the 'Industrial' version of the tool boxes supplied by the UK's largest motoring store. To be fair, the quality is excellent and an excellent alternative compared to the well-known brands.


A recycled CD storage cupboard now houses all of my car related books and magazines. This was free.




Another ebay score for the princely sum of £12...



...a nicely patinated No2 Record vise. A quick strip, clean and re-oiling of the shaft was enough to return the smooth action it offered when new.
As much as I'd like to restore it, it looks 'purposeful' as it is. Once the garage is finished, it may look out of place so we'll see how it goes.


Another freebie that I quickly coupled with a quartz clock mech I had laying around.



An original Compomotive alloy wheel. The company (no longer in business) has supplied many motor racing disciplines over the years and from WRC to F1. Their factory used to be about 15 miles from where I live.


Another top score, bought locally for buttons and a must for any garage space.



Whilst it doesn't hold a candle to my house system, it is very musical and engaging to listen to.
A Sansui amp and tuner along with a Sony 5 disc CD player and Toshiba speakers (out of shot) certainly improves on the iPod dock I was previously using.


The ubiquitous Husky fridge, branded with Leuven's finest export.




And last but not least, scored from a local vendor for next to nothing due to a house move - a 37" Toshiba LCD



Primarily, this will be used in conjunction with my laptop and PC but I do have a DVD player and Playstation 2 collecting dust so these will probably end up being connected to it, too.
 
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Bib Overalls

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Looks like the basic structure is solid and you are certainly lucky to have the space. Sometimes it is best to take the "improvements" out and start with bare walls.

Waiting on edge for the forthcoming installments.
 
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Lickers

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Thanks everyone.

Looks like the basic structure is solid and you are certainly lucky to have the space. Sometimes it is best to take the "improvements" out and start with bare walls.

That was the only way to progress. There's only so many cases of shoddy work I'm prepared to fix until I want to start completely fresh.
That's why I ended up spending so much time on the house. It took us two months between signing for it and moving in as I ended up getting it rewired and tore most of the floors and ceilings apart.

It's been a lot of very hard work, but for the quality of house, space and location we have, it's still been worth it.
 
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Lickers

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30/9/2013 - 3/10/2013

During the work I've been doing on the house, I found time to dig out the ground and preapre for the building work to support the extending wall that was being built.
Naturally, I was too busy working but when the wall started going up, I did spare a few minutes to snap a few pics of progress.


Wall up with window and door fitted.



Rendering completed...almost. You can see the old external wall through the window.




The door was free and I managed to get the window for a few pounds on ebay so another set of very cheap and worthwhile additions to the project. Result.

Now the wall is up, I can repave the upper tier of the garden I've now created to help tie everything together - not to mention limit the amount of mud I end up walking through when working.

I have a few small preparations to make before the roofers visit. They're replacing the entire roof from front to back - some 65' x 13-14' which is going to cost a very pretty penny.
Still, at least the garage will finally be weatherproof which means no more dodging leaks and I can finally get to work on other areas.
 
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Lickers

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18/11/2013 - 23/11/2013

Today is the start of new roof so the hope is that the weather will hold so it can all be done in one hit.

I've moved the cars out and packed up most of my tools and covered everything else that is too bog and heavy to move on my own....and it's just as well.

After a few hours on site, the original ply is like wet biscuits after the years of leaks. They just disintegrate as they're peeling off the old felt.
Towards the end of the day, the roofers have replaced all of the board and first stage felt over the old garage area.




Whilst I'm examining their handiwork, they tell me that the old external walls will need to come down - tonight.

As they have to put new joists in for the newly extended section, the existing ones need to be removed and there is a complication with the old internal roller shutter door. I'm working on another big house project so can ill-afford the distraction but I have no choice.

After they finish for the day, I get to work with the best tool for the job I have to hand....a 7lb sledge hammer.
Thanks to very solid brick work (mostly double skinned); not to mention sections of breezeblock butted up against the orginal brick wall, it takes a huge amount of effort to break it down.
After three solid hours, It's time to stop for the night due to the amount of noise which means I'll have to get up extra early before work starts in the morning to clear everything else out.




Getting the steel lintel out on my own was pretty tough - as was the roller shutter door. Still, I managed to get them out and the floorspace cleared in time for the roof guys to get started on their day. By lunchtime, the new joists are in.




Later that day, I find out why there was such a bad leak in the studio area of the building. Check this out...




...the boards aren't even covering the joists. Whoever did this job needs a beatdown.


They finish the day off with covering the new boards with tarp. The weather is starting to turn bad so the felt hasn't gone on yet. Spurred on by the changes, I decide to get stuck in to clear the work area. Several well placed blows take care of the last full wall.



Now I just have to take out the remnants of the old garage wall and the internal space will be pretty much clear.
 
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Lickers

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24/11/13 - 22/12/13

I needed to do a lot of cleaning up after the demolition of the walls and the replacement of the roof. The broken bits of board got absolutely everywhere.

Work has been crazy with a lot of travelling abroad and Christmas was on its way so the only other job I get around to doing is laying a new floor in the extension. Well, I say lay it...

23/12/13 - 24/12/13

I estimated the amount of material needed so promptly got myself to the builders yard to pick up some supplies. I should have taken a picture of the car but was too busy at the time.
Loaded up with over 500kg of cement, aggregate and various other bits, I had to drive home at about 30mph as the rear of the car was on the bump stops.

I'd already rented a mixer so I was determined to get the floor down. Everything went well until Christmas Eve afternoon when it was clear I was running out of material. I did as much as I could and decided I should have a beer in my hand instead of a shovel.


3/1/14 - 12/1/14

Now that Christmas is out of the way, I can get back into some kind of rhythm with my work.
I can't quite face finishing the floor off after cleaning up all the mess just before Christmas and everything in the garage is looking pretty dreary so I decided to clean things up a bit - getting busy with the sweeping brush and paint brush.

I lightly prepped all of the walls and got stuck in with some masonry paint
I picked up for a good price. Straightaway, it makes a big difference.






It's amazing how much light is reflected with a nice new white surface, so much so, I have to run out to get more paint.
It highlights a few areas of mortar that needs to be repaired but this is easy enough. What it also does is help form another aspect of the Gemini ideology.

Whilst reviewing my handiwork, I decide that the space will be divided into two distinct areas. The original garage section will house the car and the extended area will be my work area.
In addition, I have a reasonable amount of photos/automobilia so this will help shape the distinction between the two areas.

I'm a big fan of the Nürburgring and visit every year so it seems a good idea to pay homage to the place. A bit of lateral thinking and I come up with this...



I vectorised a JPG image and borrowed a projector to get the image on the wall. I chose a layout that includes the older sections of the track that are no longer used.
For this, I used some aerosol car paint I had from some work I did on a 5 series of mine a few years ago which I actually took to the 'ring - which was a nice tie-in....a BMW colour called Sterling Silver. I think it stands out really well against the nice white background.
 
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Lickers

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17/2/14 - 22/2/14

This week was a big change in the garage. I took some time off work to get a lot of supplementary work done around the house and garage in preparation for.....the electrical work.

The plan was for me to run all of the cabling and siting the sockets and conduit - taking care of all of the donkey work so the electricians could concentrate on the business end of things. In addition, I was going to replace the floor in the studio as the boards are going through in places thanks to the years of leaks and general abuse.

First off, I had to ditch a whole lot of timber that was taking up space, as well as scrap out all of the metal shutters, lintels, radiators and copping piping that was in the garage to generate a bit more money for the impending bills.

One of the steel lintels was pretty big (8' long) so I had to cut it up to get it in the car. Not before I dropped it on my foot. Within 20 minutes, it looked pretty nasty. I have a picture someone but can;t find it.

Not one to let pain get in the way of a job, I cracked on with the rest of the clearance before digging up the front garden and block paving on the drive to run the armoured cable from the house to the board in the garage.

Measuring up the armoured



Lights up and wired



Tested for length prior to fixing



Et voila. The internetz...




I have a number of sources so had to try everything out. I ended up getting sidetracked by playing Wipeout Fusion on the PS2 for far too long. As such, I thought it best to test out the DVD player.

Click for video




Followed by a little streaming from my laptop.

CLick for video



I know its only small stuff, but to have this level of connectivity and flexibilty is brilliant and I think the sound quality is pretty decent given the level of kit that is in there.

The fridge is now constantly stocked and the dog is spending more time in the garage with me than she does in the house.
 
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Mr. 360

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I quite like this one. I like the feel that the brick wall gives, and the addition of the ring painted on is cool too. I feel your pain on the leaking roof and electrical. The shingle roof on my single garage was a good 20 years old, with missing chunks and rotten patches, and the electrical was a bit of a joke (it ran from the main panel, through a lightbulb in the basement, and out to the garage). Glad to see you're getting on top of things though. I also try to source as much as I can for free or almost free, looks to me like you're doing a good job of that too. It does tend to take a while though.

Nice work, subscribed!
 
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Lickers

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Looks like an awesome space chap

Also you can't beat a bit of Meshuggah!

Thanks. Its certainly getting there.

A bit of shuggah helps show the deficiencies in a system. If it can handle, them, it can pretty much handle anything!

I quite like this one. I like the feel that the brick wall gives, and the addition of the ring painted on is cool too. I feel your pain on the leaking roof and electrical. The shingle roof on my single garage was a good 20 years old, with missing chunks and rotten patches, and the electrical was a bit of a joke (it ran from the main panel, through a lightbulb in the basement, and out to the garage). Glad to see you're getting on top of things though. I also try to source as much as I can for free or almost free, looks to me like you're doing a good job of that too. It does tend to take a while though.

Nice work, subscribed!

Thanks. Recycling and keeping an eye out for cheap or character fuel pieces does take time - but its also part of the fun. Not to mention rewarding.
 
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Lickers

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Good job on the track layout on the wall. That was very clever :)

Thanks! It certainly gets a lot of positive comments from those who have seen it in the flesh.

8/3/14 - 9/3/14

I'd picked up another SS wall cabinet which fit in some free space above my SS workbench, slotting nicely between the existing wall cabinet and the reinforcement pillar of the wall.
It also proved the perfect size to hold on to all of my car cleaning and detailing equipment.









I also added some little LED surface mount lights I had hanging around. The do nothing for working on the bench but they do create a nice mood-light when spending time in there at night.




I needed to find somewhere to store my pressure clamps. They were too big to waste draw space in my tool chest and too ugly to be on show.

I remembered I had some magnetic strips lying around so with four self tappers and a bit of swearing at how tough the material was, I fitted them to the underneath of my test bench. Easy to reach but completely out of sight.


 
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Lickers

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I also picked up a couple of 'drink' related items which have motorsport links - plus they're two of my favourite beverages.

The first is quite obvious and easy to put up...



The other required a little more work, although I was stoked to find such an example.








It came through an antiques dealer but it's origins were unknown. It did have several tickers of Slovakian Rugby Teams on it, though, along with the Welsh flag which I see as fortuitous given it's my country.

It was in a bit of a state so it would have to be fixed up. However, I did what I call a lunch break resto.
The sun was out so I quickly stripped it down, degreased everything, scrubbed the metal with wire brushes and used IPA on the plastic before degreasing everything again and letting it dry in the sun.

I then treated all the metalwork to a nice lick of exterior metal paint before tidying up the electrical connections and cleaning the light fitment.
The decorative piece on the top needed to be twisted back into shape and re-revited to the lid. All this took roughly an hour...









Cleaned and fixed light fitting.



The finished article.

 

racecar

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I too have lapped the ring and it haunts me daily to go back and get several more days there. I have always wanted a large track layout of the ring myself. Now all I needs is a projector to borrow. Im so jealous!
 
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Lickers

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Location
West Midlands - UK
I've been caught up on a number of other house projects so I'm a bit behind with the garage. There have been a few changes so I'll have to get myself in order and post up properly.

The sign came from, well, the town...
 
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