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The Historic Barn to Contractor's Shop Conversion

jhark123

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Joined
Jun 4, 2014
Messages
66
Hello All,

After a year of work restoring and updating my early 1900's farmhouse, I'm ready to move on to the barn. It was also built around 1910 and had been primarily used for hay storage and milking.

I am a Carpenter by trade and I also perform excavation and trucking as a contractor. This barn and property will be the first permanent shop/yard space in my career (prior to this I've been in garages, storage units and small rental spaces). I am VERY excited to have this.

The overall size of the barn is 45'x60'. The center bay is 20'x60' and about 20' tall. Originally the barn had a wood floor on over spanned beams and poorly built lofts. There is also a lot of wood rot on the west side of the building. So the first step was to remove the wood lofts/walls/floor. I am pouring new footings and piers to the posts where they are missing and repairing rot. Then, I will outfit the shop with a concrete floor, jib crane, downstairs office, bathroom, locker room, upstairs office and new 12x14 sliding door for the main bay.
 
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jhark123

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Jun 4, 2014
Messages
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jhark123

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383

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Harrisonburg, VA
I love old barns, and the different types of barn construction.

The barn design is different than any in our area, where are you located?
 

Bears Fan

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Jan 26, 2012
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Location
Indiana
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I'm with all the others here...I love the old barns and want to follow along...Looks like your doing it right already with those pier supports and concrete prep work or was that done by the previous owner?...Subscribed :thumbup: :thumbup:
 

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Tarnished

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Feb 8, 2012
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Location
SW Ohio
Great project, old barns are so worth saving. Looks like you have a new roof? Keep them dry, and they will last forever. Look forward to your progress.
 
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jhark123

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Joined
Jun 4, 2014
Messages
66
I love old barns, and the different types of barn construction.

The barn design is different than any in our area, where are you located?

I am in Western Washington, in a small farming community near the mountains. Everything here was built by the Dutch immigrant carpenters/farmers.
 
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jhark123

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Jun 4, 2014
Messages
66
1271991f77400b5873d61e50c2b88c7c.jpg


I'm with all the others here...I love the old barns and want to follow along...Looks like your doing it right already with those pier supports and concrete prep work or was that done by the previous owner?...Subscribed :thumbup: :thumbup:

The outside corners of the main section have original concrete piers as well as some on the interior and perimeter. All the large ones are new on the interior. I will place some footings on the exterior where I need to adjust the walls, but the remainder of the perimeter will be poured as a thickened edge slab.
 

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LXCam

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Joined
Apr 23, 2013
Messages
19,214
Location
AZ
That's going to be one kickass building once you're finished. But I might suggest getting something bigger than that one sack mixer for this ;)



:lol:
 

raneyday

Member
Joined
Jun 17, 2013
Messages
13
Location
SW Missouri
Sub'd as well. Have a 1940's barn of similar shape I size I hope to do this with in a couple of years. Can't wait to steal your ideas!
 
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jhark123

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I only got two tasks accomplished today, but they are very important to productivity!


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Bad67300

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Joined
Mar 23, 2008
Messages
154
Location
Midwest
Wow! What a project! Love seeing GJ members tackling project like this - makes me feel like I maybe didn't get in over my head on my own projects. :) Can't wait to see the progress on this one!
 

STINEY

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Joined
Jan 23, 2009
Messages
280
Location
Bucyrus Ohio
That work sure looks familiar. :rocker:


Barn looks well worth saving, you are going to have an awesome shop when done.
 

bandlaw

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Joined
Nov 23, 2016
Messages
48
Location
mid-North Carolina
I grew up on the family farm in rural NC, and we had a barn very much like this! Can’t wait to follow along!


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jhark123

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Jun 4, 2014
Messages
66
I started working on the piers today. Here is how I supported the post without a beam below it.
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I had some “U” shaped brackets left over from a customers project. I cut off one leg on the saw and my friend Greg punched bolt holes on his iron worker to make post hold downs
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I used the rough cut floor boards from the barn to form the piers so that they’ll look original and because I’m cheap :).
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GoldCar

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Joined
Jul 26, 2015
Messages
109
Location
Alsace, France
Hi jhark123,

What an amazing barn, I do not even dare to dream about such a building.

Suscribed ! Thanks for sharing...
 
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