Ok, I'm gonna totally blow your minds now and make a second update the same year as the last one !
To utilize my scissor lift a bit more I decided to make a bench-top for it so I can use it as a height adjustable work bench for woodworking etc.
I used some 1" planks of good quality. It became very heavy to put on and off, but pretty sturdy. But now I can adjust it to the exact same height as my other bench. Perfect for wood working.
You can also see the inside walls are covered with what we call "wind paper" in sweden. It's like a black bitumen treated weather proof thick paper. This was a very dark period of the garage build so the pics are not the best.
Then it was time to start with the garage doors. I wanted two really wide doors to have a lot of room when driving cars in and out.
They would then be 3 metres wide, almost 10 ft. Downside is that such big properly insulated doors are very expensive, and have to be custom made. (was quoted about 3k $ each, and I needed two..)
So I decided to make them myself. Spend some time instead of money
First I started mocking up the frame in the door way:
I could then lay it down on my new workbench and finish it, measure everything twice and make it really square.
When squared up, I put on some cross braces so I could move it in and out and test fit it.
Then to make the door blades, I decided to try and old technique to make them not warp over time. The trick is that you split the wood down the middle. Turn one half 180 degrees, so one of the sawed edges comes to the outside. Then flip it down the length so the top end meets the root end of the other half, and glue them together. That way any twisting of the wood will cancel each other out and it will remain straight.
When all the wood was prepared I could start the door blade frames.
They could be test fitted to the frame on the workbench and adjusted:
When everything measured up, I glued, and screwed on some plywood on the inside, to give it some extra strength.
I could then fit the hinges and line everything up, and measure out the door lock positioning.
Doors were then insulated and the outside was covered with a thin sheet of weather proof oil-hardened masonite board (not sure if this is the correct term in english)
Finally the outside was dressed with some siding.
They are about 75mm thick (3in) and pretty heavy.
From the inside the build up is: 12mm plywood. 45mm insulation, 4mm board, 14mm siding.
Painted:
With hinges mounted: