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Thoughts on "The Plan" a spray foam solution

dirttracker18

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Slate River, ON
So that back story is as follows:

We bought our house in serious need of repairs 3 years ago. After about 6 months of work (including building my 30 X 36) :) we moved in. It is still not done but very comfortable (needs trim in some places, kitchen redo, basement is gutted, etc).

First winter I nearly sh!t when I saw how much the heat was costing. Unfortunatley our choices are electric or propane and we have the gas.

Part of the retro was to tear down a block chimney that was used with an old wood stove (would not pass inspection so was removed for insurance). The chimney was never flashed correclty causing the wall to rot out. I needed to remove the chimney to correctly fix the section of wall (and put in a double 36" garden door unit with internal blinds) :)

While I had that section of the metal roof off I noticed a lot of the batts were damp. Upon pulling them up the next issue was the Vapour barrier was not 6 mil but the old thin stuff and was ripped in many places. The ceiling below is a cathedral notty pine so taking it down is not an option.

I firmly believe that a big part of our heating bill is the loss through the ceiling. With damp batts and thin, ripped VB I am heating the space above my house. Now cathedral ceilings are notorious for heating issues to start with. Couple that with my issues and you have a huge heat loss zone. Did I mention the 12 inch think ice damns I had this year!! Had to go up and bust them apart as water started getting into the house when it was below freezing outside.

What I have decided is that I am going to replace the metal roof with a new one (it was origianlly NAILED down, has oblonged holes now). While the roof is off I want to have the entire roof spray foamed with closed cell foam 7 inches thick (2 X 8 joists used). This will provided much better insulating value, not be affect by moisture and replace the virtually useless VB.

The cost for the foam is estimated at $5000. We paid $4300 in propane last year to heat a 1000 sq/ft house. Ya crazy I know. I really don't think it is unreasonable to expect to save $1000 on that and I think that may be conservative. The current batts are damp so not doing much and the VB leaks all over the place.

The cost of the roof is not a big concern as it really should be replaced anyway. I will strip the old one and instal the new one myself. I wish I could do the same with the spray foam but I have not seen any DIY kits that are cost effective yet. It is a 2 / 12 roof so we are talking a little over 1100 sq/ft of foam. The old metal will be repurposed for an old shed and to build another shed :)

Now, any one with opinions, real life experiences or expertise that would like to comment is greatly appreciated. I really think the payback on this could be as little as 5 years and that this will be a perminent solution for us as we plan to stay here. We may even add on in the next 10 years if things go well.
 
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May Pop

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Lake in the hills Il.
Re: Thoughts on "The Plan," a spray foam solution

Remove drywall ceiling,Sprayfoam the cavities.1" rigid foam,1/2 or 5/8 drywall thats for the cathedral ceilings. The foam acts as a vapor barrier. Expensive but it is the very best.
 
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dirttracker18

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Slate River, ON
Re: Thoughts on "The Plan," a spray foam solution

Remove drywall ceiling,Sprayfoam the cavities.1" rigid foam,1/2 or 5/8 drywall thats for the cathedral ceilings. The foam acts as a vapor barrier. Expensive but it is the very best.

No drywall ceiling here, see above.

Knotty pine and there is no way I am taking it down and redoing it. Besides the roof needs to be redone anyway and being metal it is easy to take down.
 
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dirttracker18

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The house has a knotty pine ceiling with pine post and beam construction. I think the issue with a fire is a moot point.

Anyone have anything constructive to add?
 

Capt Chrysler

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Middle of nowhere.
5K is to high shop around. I'm going to have to replace my siding and we are going to spray the walls from the outside with HD foam.


If you want some neat stuff look at Aerogel insulation. I found out about this stuff from my states Engery Dept.

Capt. Chrysler
 
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Painter123

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Sep 22, 2010
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I did my attics (yes 2 in this house) and some of the garage walls myself
I also replaces all the windows an doors as well

In the summers the house is a lot more enjoyable and the AC ran A LOT less
the electric bills were $550 to $650 a month in the summer
Now $250 was the highest one last summer
This winter the inside temp never went below 70 with both furnases turned off
Once the sun was out the house warms up to 75ish with no help from the furnases

Yea it was expensive and a real pain in the azz crawling around in the attics
but it was worth every penny/drop of sweat
and I'll do it all again in the next house
 

dlenkewich

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Saskatoon, Sk, Canada
I'd look into doing 2" of spray foam for a tight vapourbarrier and blowing in another R-(Whatever you want) on top of it.

You could likely get more out of your money this way.

Don't know about how prices compare out-east, but you should be able to get R50 blown in for about a $1/SF, so figure thats $1100, your at about $4.54/SF for just 7" of foam.

I think you'd be best to look into this option, as you could get a solid insulation package up above for way less then $5000. (Less capital cost will allow you to regain your investment quicker)

My company just did a house that sprayfoamed in an R20 in the attics and we went in a blew another R40 ontop. It tested to be in the top tier of effiecent homes by EnergyStar.
 
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dirttracker18

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While the idea seems sound I only have a little over 7 inches of space to work with. That means a very low r value with only a couple inches of blown. If I go with 7 inches of closed cell foam I would get r 42. Not bad in a true cathedral ceiling :)
 
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dirttracker18

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Full cathedral but all the walls reach the ceiling. The ceiling was a big attraction for me when I looked at the house. Little did I know it would also be a big issue. However I think this plan will solve the problem for good.
 

Keep

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Oshawa, Ontario
Call Mike and get his recommendation. "Tear it all down"

7 inches of foam is going to be a damn high R value, I would check again on the depth of the foam for $5000. Don't think that's going to get you 7 inches. I was looking at round $5000 just to spray my garage :|
 
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