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Thread chaser set for metric & SAE?

CZ Eddie

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Joined
Jun 26, 2014
Messages
212
Location
Austin, TX
I'm rebuilding the front end and engine of my '94 Ford truck and have noticed some screw holes are starting to surface-rust up a bit.
I'd like to fix that and also clean all the screw hole threads up before eventually reassemblying everything.

I guess I'm looking at 8MM through 17MM as the most common sizes.
And whatever the conversion of that is for SAE.

I'm on a budget and am a DIY'er.
Do I really need to go all out on a tap and die set just to clean up threads?
All I want to do is make sure the surface rust is removed and remove any burrs that may be in the threads.

If someone has time to kill on Amazon or Summit's websites, could you link me to what you think would be a good all-around kit for what I need, that won't break the bank?
 
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u2slow

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Joined
Nov 20, 2011
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3,612
Location
BC
I use a tap & die set. Can't beat the cheap offshore kits when its further discounted 40% on sale.

We have Canadian Tire and Princess Auto... you probably have Harbor Freight?
 

1320

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Joined
Jan 3, 2018
Messages
903
Location
Arizona
I recently picked up the Lang/Kastar 971 kit and have liked it so far. I've only used a few of them, but they do what they're supposed to.
 

M635_Guy

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Dec 5, 2019
Messages
4,336
Location
NC
I'm picking up the Lang set mentioned above instead of a tap and die set. The reason is that I've heard several wrenches I trust say a tap and die is likely to remove too much material if threads when there is moderate damage or worse. Probably not a big deal for many applications, but for things where strength or torque is important probably not the best choice.

I haven't yet had a situation where I needed to create new threads, so I'll get a chasing kit (I've been lucky enough to have access to them until recently).
 

M635_Guy

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Dec 5, 2019
Messages
4,336
Location
NC
(Also considering the CTA 8240 kit - not sure what the additional sizes/capabilies are vs. the Kastar/Lang kit with the additional 5 pieces...)
 

woody6904

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Joined
Jan 26, 2016
Messages
522
Location
NW Ohio
Since getting the Lang/Kastar 971 set, I have noticed I use it more often then the tap and die set.
 

Mohawk Dave

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Joined
Oct 7, 2012
Messages
5,068
Location
SoCal
Using and Tap and/or Die instead of thread chaser = You're a Hack.

Use the right tool. At minimum, don't recommend to others to use the wrong tool.
 
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CZ Eddie

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Joined
Jun 26, 2014
Messages
212
Location
Austin, TX
Thanks, guys. Since you helped me with suggestions, I compared the 971 vs 8240 kits for you.

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captain14

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Dec 19, 2012
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Near College Park Maryland 20740

racinfarmer

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Joined
Feb 6, 2012
Messages
2,155
Location
Minnesota/Utah
I have the Lang/Kalstar set. I have rarely had to use it, but when I have, it has been a lifesaver. Cost around $60 bones new a few years ago.
 

matt_i

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Joined
Mar 14, 2008
Messages
10,752
Location
SE Michigan
I'm picking up the Lang set mentioned above instead of a tap and die set. The reason is that I've heard several wrenches I trust say a tap and die is likely to remove too much material if threads when there is moderate damage or worse. Probably not a big deal for many applications, but for things where strength or torque is important probably not the best choice.

I haven't yet had a situation where I needed to create new threads, so I'll get a chasing kit (I've been lucky enough to have access to them until recently).

Part of the issue could be that being a high volume auto-app, thread-forming taps could be used at the time of original manufacture. Less chips, sort of smash material into place instead of shearing it away, however the compressive stresses are desirable when it comes to the performance of the fastener.

Another common issue would be to ****** the "lead" (not Pb) of the thread, getting started incorrectly and then there's enough traction to continue this. Usually the existing thread is the path of least resistance but get enough corrosion or some slight misalignment at the start and this can be a problem difficult to recover from.

I've always used taps for messing with internal threads and nothing has blown up or fallen apart. Micro triangle file for fixing external threads. I've done thousands of each, repairing production line screwups (cross threads, elpo-coated internal threads that jam the fastener, etc)
 

lardy1

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Joined
Mar 17, 2019
Messages
3,415
Location
Michigan
I have and would recommend the Jawco set. This gets discussed from time to time and the same three names always surface.
 

Ign

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Joined
Jul 7, 2006
Messages
12,769
Location
Butte Peak ND
Sometimes the thread chasers aren't aggressive enough and I have to run a tap through (or a die over) to get it to assemble easily.
 
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