A few months ago Sandy dropped by and left me with a few downed trees. Off to the store I went to get a new chainsaw (first time using one). I knew not to put the blade into the dirt, but the circumstances made that difficult. Some of the wood was buried 8" in the dirt from the force of impact, so even when I dug them out, I was dealing with dirty wood. Other pieces were too heavy to roll. In short order I found the little ribbons of wood turning to saw dust and that monster saw was looking more like a sander than a saw.
I went back to the big box store and picked up a file and guide. As much as I tried, I would guestimate that the angle varied +- 5 degrees as the file grabbed the chain. "Grabbed" is exactly the word I would use for it. I don't have a knack for this stuff...some do. The end result wasn't much better...it cut soft wood fine, but there was no going through green 50+ year old oak. So a little googling later I stumbled on the timberline sharpening jig.
http://www.timberlinesharpener.com/
I read the instructions twice, set it up on the bar as instructed and gingerly made the first pass with the carbide cutter, adjusting the depth of the cut so I wasn't getting too much resistance when turning the carbide cutter. The cutter rotates into the chain and has a set of spiral cutting grooves so it can "hone" the edge into the chain. The first 2-3 turns you get a bit of resistance and the last 2-3 it goes away as the metal is shaved down. The jig maintains the fixed angle against the chain, you just rotate the crank on the carbide cutter. It comes with a fixed 30 degree cut, but you can order replacement guides for 25 and 35 degrees if you need. The carbide cutters are also available in different sizes depending on what you need...13/64" for stihl chains. On a side note, the file I got was 7/32" which was slightly big, perhaps that's why I had some trouble with it?
The instructions warned the first pass on a blade can wear the cutter the most, so I took it easy. It seemed like it was "fixing" whatever I did with the file previously, but I'm not certain. Then I went back and took a second pass, which went much easier. To the naked eye, it was producing a nice clean edge that I wasn't achieving with the file. All in all, the first pass took me 25 minutes for both sides, as I went gingerly not wanting to ruin the cutter or screw up the chain. The second pass took 15 minutes, again going slow to get consistent results.
And the final test, how did the chainsaw do on that 50+ year old oak? It was like a brand new chain spitting out nice clean chips of wood again! Still took a bit of work, but cross cuts through 24" oak were taking 20 minutes before (and producing a bit of smoke at times) and after the sharpening they were taking less than 5 minutes. To go any faster I think I really needed a longer bar so I could make a single pass rather than working from both sides and a more aggressive chain instead of the standard chain equipped with the saw. All things considered, under 5 mins a cut wasn't as bad as it might seem to you guys that do this everyday.
It's pricey at $125, but the way I looked at it, if the chain hit the dirt unexpectedly (and it did several times), it was 10-15 minutes to touch up the chain and I was back in business. No trips to the store to get it sharpened, no need for additional chains, etc. And since it's completely manually operated, you could do this in the field. Keep a flat file handy for the rakers though...this tool won't help with that. You can also adjust the depth of cut so you're just touching up the chain not taking a bunch of metal off, which might be the case if a power tool was used to sharpen the chain. If I had better skills hand filing, perhaps there wouldn't be a need, but in my case I'm more than satisfied with the excellent results in my unskilled hands. This tool took the variables out of the process and gave me consistent and excellent results in very little time!
I went back to the big box store and picked up a file and guide. As much as I tried, I would guestimate that the angle varied +- 5 degrees as the file grabbed the chain. "Grabbed" is exactly the word I would use for it. I don't have a knack for this stuff...some do. The end result wasn't much better...it cut soft wood fine, but there was no going through green 50+ year old oak. So a little googling later I stumbled on the timberline sharpening jig.
http://www.timberlinesharpener.com/
I read the instructions twice, set it up on the bar as instructed and gingerly made the first pass with the carbide cutter, adjusting the depth of the cut so I wasn't getting too much resistance when turning the carbide cutter. The cutter rotates into the chain and has a set of spiral cutting grooves so it can "hone" the edge into the chain. The first 2-3 turns you get a bit of resistance and the last 2-3 it goes away as the metal is shaved down. The jig maintains the fixed angle against the chain, you just rotate the crank on the carbide cutter. It comes with a fixed 30 degree cut, but you can order replacement guides for 25 and 35 degrees if you need. The carbide cutters are also available in different sizes depending on what you need...13/64" for stihl chains. On a side note, the file I got was 7/32" which was slightly big, perhaps that's why I had some trouble with it?
The instructions warned the first pass on a blade can wear the cutter the most, so I took it easy. It seemed like it was "fixing" whatever I did with the file previously, but I'm not certain. Then I went back and took a second pass, which went much easier. To the naked eye, it was producing a nice clean edge that I wasn't achieving with the file. All in all, the first pass took me 25 minutes for both sides, as I went gingerly not wanting to ruin the cutter or screw up the chain. The second pass took 15 minutes, again going slow to get consistent results.
And the final test, how did the chainsaw do on that 50+ year old oak? It was like a brand new chain spitting out nice clean chips of wood again! Still took a bit of work, but cross cuts through 24" oak were taking 20 minutes before (and producing a bit of smoke at times) and after the sharpening they were taking less than 5 minutes. To go any faster I think I really needed a longer bar so I could make a single pass rather than working from both sides and a more aggressive chain instead of the standard chain equipped with the saw. All things considered, under 5 mins a cut wasn't as bad as it might seem to you guys that do this everyday.
It's pricey at $125, but the way I looked at it, if the chain hit the dirt unexpectedly (and it did several times), it was 10-15 minutes to touch up the chain and I was back in business. No trips to the store to get it sharpened, no need for additional chains, etc. And since it's completely manually operated, you could do this in the field. Keep a flat file handy for the rakers though...this tool won't help with that. You can also adjust the depth of cut so you're just touching up the chain not taking a bunch of metal off, which might be the case if a power tool was used to sharpen the chain. If I had better skills hand filing, perhaps there wouldn't be a need, but in my case I'm more than satisfied with the excellent results in my unskilled hands. This tool took the variables out of the process and gave me consistent and excellent results in very little time!
That is more than a lot of no-name brand saws cost ! 