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Tips and tricks using Evaporust

penright

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Dec 27, 2016
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SW of Mustang, OK
I just order 5 gallons. I have a project in mind.
I am just curious if there are any tips?
Does it settle over time and do you have to mix it before use?
I am guessing from what I have seen, it is like solvent in that as long as you keep the lid on tight, it will not evaporate.
Any suggestions for a container to soak a tube about 1.5" diameter and 48" long? I am guessing I could just use the 5 gallon bucket and flip it end for end.
 
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Pexto

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May 5, 2018
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No, it doesn't settle out, and there's no mixing. Evaporation isn't much of a problem but you do want to keep a lid on it.

You normally wouldn't want to put rusty items in your bucket of fresh Evaporust. Put your item to be derusted in an appropriately sized container, then when you're done derusting, pour the used liquid into an old 1-gallon jug or similar. You can reuse the liquid for a while but eventually it stops working and then you can safely pour it down the drain.

Usually when I'm done derusting something I rinse it in hot water and wire-brush the black residue off. Good luck!
 

4xdog

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Aug 18, 2012
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Santa Fe, NM
If a piece is partially immersed in Evapo-Rust it will leave a dark mark on the metal surface that won't easily come off. It doesn't seem to be an etching or erosion of the surface -- just a dark mark. Better to fully submerge the piece being treated.

Evapo-Rust will get exhausted. You'll see it turn black with what looks like fine dispersed particles in it, compared to the transparent amber liquid when it's fresh. Don't try to filter the stuff out -- the Evapo-Rust is done. Pitch it. (My belief is that Evapo-Rust is a reducing agent, and its reducing potential is consumed in use. Chemically, it's no longer capable of removing rust.)

Evapo-Rust works better at temperatures above 70ºF.

It will remove paint pretty often, and especially if there's any corrosion under the coating or if the piece is left to soak for extended periods (days).

It will remove any oxidized blackened corrosion-resistant finishes. So careful around nuts/bolts/tools/other black things. It's probably OK with zinc plated, but check first -- I've had it strip platings from some metals. Chrome is usually OK.

Keep it closed, both to prevent evaporation and to preserve its function. Some folks believe pretty strongly that open containers will exhaust the Evapo-Rust faster. I haven't tested that, but it's not impossible.

It can help to take the work out of the Evapo-Rust partway through and wash off the black reduced iron. Clean the piece before putting it in the Evapo-Rust -- no need to use it as a degreaser, 'cause it's not very good at that.
 

bugnut

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Jul 14, 2012
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Central Ohio
When I'm done with using evaporustt I take my dollar store, coffee filters, dishpan, colander and funnel. I then strain the evaporust thru the filter laid in the colander sitting in the dishpan. From there I funnel it back into the container-it seems to help removing the bits that are continuing to dilute the solution.
 

Grogg

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Mar 18, 2020
Messages
42
Location
Vienna, Ontario, Canada
patience is the big key with Evaporust. have something else to do for a few days while waiting.

the warmer the fluid, the faster the chelation process works, to a point... just don't have it in a cold basement and expect the same speed as if it was in a hot garage during summer

for parts I can't fully submege, I have seen the "marks" or staining or whatever you want to call it... around the top where the air and fluid are. I found flipping around and soaking for an equally long time or longer would take care of that.
 
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bwringer

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Indianapolis
As noted above, there's only so much rust it can absorb before it's used up. It's better to remove all the loose rust you can beforehand. When it's not yellow any more, you can't bring it back.

It's not a solvent, so you also need to clean off all dirt, oil, wax, grease, etc. beforehand.

Most other rust removers are acids that will also attack the metal; Evapo-Rust only attacks rust, so it's quite safe to leave the item soaking for as long as needed. I've left gas tanks sitting for months until I had time to return to the project. With really rusty stuff, take it out, rinse and scrub to allow the solution better access to the remaining rust, and soak again.

It won't directly attack chrome, powder coat, paint, rubber, plastic parts, but if there's rust underneath it will usually take out the rust, so coatings or parts can get loose.

On the bottle, it tells you that it also can protect metal; you can brush or spray it on and let it dry.

It's also important to understand that rust is a combination of some of the iron from the object and oxygen from the air. This has two effects:

1) Rust takes up more space than the iron did, a phenomenon called rust jacking. This can actually bend or compress mating parts, so when you remove the rust, the fit may be uneven or loose. For example, the threads on rusty fasteners might become un-usable, or through-holes might get warped.

2) When you remove the rust, you remove the iron that was in the rust. Seems obvious, but a lot of people don't get that and have complained that Evapo-Rust left their item pitted or with a rough finish, or parts or finishes get loose. It's not the Evapo-Rust's fault!

I really like the fact that it doesn't have an odor, it's safe on skin, it's not acidic, and it's not toxic. You can dump it down the drain when it's used up, or if your soil is iron-poor, folks have even reported putting it on their flower beds with good results.
 
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Evilunclegrimace

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Sep 24, 2015
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Location
Erie Pa
There is a trick that I learned from the internet for getting good coverage with out using a lot of Evaporust to derust large and/or odd shapes like an cylinder head. Place the object in a plastic bag big enough to hold the object and set the bag/object in a tub large enough hold it. Add an appropriate amount of Evaporust to the bag ,depending on the size of the object and tie it off and then fill the tub with water. The water will form to the bag to the block and squeeze the evaporust up and around the object allowing for full coverage with less evaporust compared to filling a tub up and dunking the block in a larger amount of evaporust. You must make sure not to puncture the bag or the water will dilute the Evaporust making it nearly useless
I have done whole cylinder heads using this method and only used a little over a quart of evaporust. I have also used a product called Rust 911 with equally good results and Rust 911 is a lot less expensive. I believe it is only 3-4 bucks a gallon compared to Evaporust 25-30 bucks a gallon
 

Crabman

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Dec 17, 2017
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Alexandria, VA/Dameron, MD
penright

A while back a big discussion occurred in hot deals when a bunch of us bought evaporust for cheap, which morphed into a how to use it discussion that might be helpful.


Good luck banishing the rust!

Bruce
 
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