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Tips wanted: 2-car garage floor coating & small concrete repairs

roc_on_the_rocks

Well-known member
Joined
Mar 14, 2010
Messages
1,554
Location
South central Indiana
Hello garage floor PHD’s,

After a 10-year wait, I’m finally getting ready for my garage makeover. I’m a weekender that work on cars, motorcycles, engines, yard and house repair stuff. It’s an attached 2-car garage (21’ x 26’ = 550 ft2). The concrete isn’t too bad considering 53 years old in Indiana. There are some small pitting (probably from salt) and few very faint hairline cracks, the slab is solid though.

There’s a small problem area (21” x 5”) that was a ‘courtesy repair’ done by the concrete guy when he did my driveway. Unfortunately, that repair resulted in tons of efflorescence and became worse than the original problem. I want to fix it. I’m pretty good DIY but somehow haven't messed with concrete yet, so I appreciate any guidance. Do I need to break this up all the way through the slab and fill with new concrete? Or break it a bit and cover with some cement repair mix?

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What about prep for floor coating? It looks like BallistiX is good option, preferable over something (SPGX Polyurea?) to result in a solid color (light gray). No flakes. It’s a small area (550 ft2), so I don’t mind using the best products available. My previous epoxy floor (UCoatIt) held up great for seven years, but I did baby quite a bit. I’m not dropping hammers on the floor, but I wanted something sturdier. I’m not opposed to renting a floor maintainer or polisher if necessary. What product to use to fill those small cavities?

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The hardest part of emptying the garage (wonder if anyone had good luck doing it in halves) and working by myself.

Any and all tips are greatly appreciated. Thank you!
 
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benwah

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Joined
May 21, 2014
Messages
985
Location
Lakewood, Colorado
As far as surface prep, I'd highly recommend grinding to expose aggregate.

Route out any cracks with a 4.5" concrete diamond blade on a hand grinder.

use a 100% solids epoxy joint filler to fill any cracks, pop-outs, or imperfections.

After that vacuum the floor like your life depends on it, give it a nice Lil solvent wipe, and apply the coatings of your choice.

I have no experience with BallistiX or SPGX but I can offer a similar industrial/commercial type solution if interested.
 
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Armorpoxy

Well-known member
Joined
Aug 18, 2013
Messages
3,735
Location
NJ
Hi, since this floor has some damage, cracks etc, you might be best served with our www.armorcladepoxy.com 100% solid kits which do a better job of 'fixing'. That being said, you will need to fill in with our Crack Repair Epoxy Putty divots, dings, and other issues since no liquid coating will 'fix' a floor.

SPGX is not as thick as 100% solids epoxy, but is an excellent, and easier to install coating. Ballistix system won't do much at all to fix the floor but will make it very resistant to further damage, and make it easy to clean and resist all fluids and chemicals.

Feel free to contact us directly at below for guidance or info, not PM please.
 

FJ4FUN

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Joined
Jul 28, 2014
Messages
628
Location
NorCal
Well, if you "don't mind using the best products available" ;-) .... and are looking for a solid color floor then I would prep exactly as Benwah described, fill the cracks/voids with our TrowelEase 1162 followed with our 100% solids primer and ceramic epoxy CFLC System .
 
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