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Tool coatings? Derusted tools now more prone to rusting!

Itsjustdirt

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Joined
May 15, 2013
Messages
531
Location
San Diego, California
Long story short, I've got a few grand worth of tools that I've collected (and treated poorly) for the past 20 years, in addition to the 60 year old tools my grandpas' left me. Most of them rusted in some form.

I soaked them in Evaporust and then put them in the ultrasonic cleaner for an hour. This left the tools clean and rust free but unfortunately this removed all of the black oxide finish. Now these tools are SUPER prone to rusting and can hardly be used without flash rusting.

They have all been covered in Fluid Film but they still rust unless a heavy, annoying coat of the fluid film is left on the tool, making it miserable to use.


Is there a way to coat a 100 tools or so to prevent rust and allow me to continue using them as usual? Did I screw up terribly?
 
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matt_i

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Mar 14, 2008
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10,744
Location
SE Michigan
You could go for a lighter protectant like LPS-2.

Or store under VCI (volatile corrosion inhibitor) paper in large ziplocks

Or store in a wooden toolbox with dessicant bags and keep them "baked out" regularly.

Removing the black oxide probably was not the best idea. You could theoretically have them re-black-oxided although I don't know the cost. Probably more than you want to pay.
 

scarney1988

Well-known member
Joined
May 13, 2013
Messages
508
Remove rust.

Remove oils/wax.

Paint (clear coat).

Dehumidify workspace??

Not sure what else you can do where it wont be best to just purchase new/used chrome finish tools.
 

Corndoggeh

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Apr 2, 2016
Messages
1,198
I've learned that an effective coating for storage is a thick coating of paste wax that is NOT buffed off blocks out rust for at least a year or two, maybe even longer. Or paint, paint always works too.
 

Al Borland

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Joined
Jan 20, 2016
Messages
1,599
Clean them good.
Oil them and heat them in an oven like you are seasoning a cast-iron pan.
I have a lot of industrial-finish Proto and Williams wrenches and sockets, as well as various impact sockets.
 

pendragon1998

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Mar 24, 2012
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3,733
Location
NE Georgia
Clean, then paste wax or oil. I neglegently left a few pairs of pliers out in the rain once and they rusted. I scotch-brited them and left them for a vinegar soak, which left them darkened, but no longer prone to rusting. I think the vinegar leaves a mildly protective black oxide coating on bright steel.
 

Bacon!

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Joined
Jul 16, 2016
Messages
402
They have all been covered in Fluid Film but they still rust unless a heavy, annoying coat of the fluid film is left on the tool, making it miserable to use.

Is there a way to coat a 100 tools or so to prevent rust and allow me to continue using them as usual? Did I screw up terribly?

Clear coat paint will look more natural or colored enamel for longer life. Zinc loaded paint would retard rust well if you weren't using the tools but is much softer.

https://www.amazon.com/dp/B000LNW4DC/?tag=atomicindus08-20
 
OP
I

Itsjustdirt

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May 15, 2013
Messages
531
Location
San Diego, California
Thanks for the replies! I like the idea of heating in the oven to allow oil to penetrate. I'm not very fond of painting as I would be upset once the paint starts chipping or melts when touched with solvents.

Thanks again, keep the ideas coming! Trying the oven/oil idea next.
 

kelpaso1

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Joined
Sep 28, 2009
Messages
3,962
Location
New Brunswick
I have "antiqued" steel by boiling them in used motor oil and then baked in an old oven at 300 degrees for an hour. Looks like the black oxide finish on impact sockets.
 

kctyphoon

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Jun 9, 2014
Messages
9,102
Location
Jersey/Staten Island
I have "antiqued" steel by boiling them in used motor oil and then baked in an old oven at 300 degrees for an hour. Looks like the black oxide finish on impact sockets.

That sounds interesting​.. any pics? What r they like afterwards as far as being clean or greasy to the touch?

I was gonna say the blueing stuff for guns too, but I have no experience doing that..
 
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HanShotFirst

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Joined
Jun 29, 2015
Messages
846
Location
NW Nevada
Long story short, I've got a few grand worth of tools that I've collected (and treated poorly) for the past 20 years, in addition to the 60 year old tools my grandpas' left me. Most of them rusted in some form.

I soaked them in Evaporust and then put them in the ultrasonic cleaner for an hour. This left the tools clean and rust free but unfortunately this removed all of the black oxide finish. Now these tools are SUPER prone to rusting and can hardly be used without flash rusting.

They have all been covered in Fluid Film but they still rust unless a heavy, annoying coat of the fluid film is left on the tool, making it miserable to use.


Is there a way to coat a 100 tools or so to prevent rust and allow me to continue using them as usual? Did I screw up terribly?

Dupli-color 1200 degree with Ceramic. Very resistant to abrasion as far as a paint coating goes.
 

Larryjones

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Joined
Oct 11, 2015
Messages
494
Location
WV
Dip them in a phosphate type rust remover, they will have a phosphate coat like parkerizing.
 

jimreed2160

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Aug 7, 2016
Messages
3,589
Location
Tallahassee FL
I have cleaned up many tools, mostly cast iron handplanes. The tools covered with grease and oil have rust protection on them. The really rusty ones need a bath. Once I remove the rust with citric acid or Evaporust, I wash with Dawn and hot water to remove the chemical bath. Then I dry with paper towels and immediately put them into a warm oven to bake out the moisture. It takes a few minutes to dry them. Then I slather them with 3 in 1 oil and let them soak it up while resting on newspaper. If I am patient, the soak/rest is overnight. Then I wipe off the excess oil with paper towels and the tools are good to go. There is not much, if any, subsequent rust.

Each tool is different. Handplanes are good if treated like above. For vises, I skip the oil bath and treat them with BLO (boiled linseed oil and turpentine, 30/70 mix). Other tools get a modified treatment depending on how they are used. Most get the oil treatment, followed by Johnsons paste wax.
 
Joined
May 4, 2017
Messages
75
Location
Indiana
I boil mine in vinegar it smells the house up bad and my wife hates it but I do it once wipe it down then do it again it adds a black finish like an impact socket,if you don't wipe it off it will turn your hands black but after a cleaning it lasts and when it wears off do it again knife makers do this to blades, I use light grease to protect it more but wd40 will eat the coating off I found.
 

ToolNuttt

Active member
Joined
Feb 21, 2017
Messages
43
I'm trying to find an old article I read about derusting. If I remember correctly, they dunk the tools in some kind of oil after they wash off the derust solution.
 

shawhite

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Joined
May 28, 2014
Messages
1,519
I say black oxide or superblu.

Here are a couple drill press parts I de-rusted and blued. Surprisingly easy.
 

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disston

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Joined
Oct 1, 2012
Messages
943
Location
Silver Spring, Md
I understand that some tools get cleaned but over the years I have learned to mostly not derust them. A fine coating of rust stops further rust. It is patina on my older tools.

But I'll read the rest of the thread because of those tools I have cleaned.
 

CGT80

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Joined
Aug 29, 2014
Messages
867
Location
IE, SoCal, USA
Dip them in a phosphate type rust remover, they will have a phosphate coat like parkerizing.

I think this is what I used for my tools. It left a gray black coating, after removing the rust, and I washed the tools with water to get the excess coating off and now they are gray and seem to hold up well to use. It isn't as humid here as other places, but at least the coating is durable and looks decent on tools, since it doesn't chip or wear off on your hands.
 

Chromdome35

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Joined
Apr 22, 2013
Messages
194
Paste wax or Boeshield is what I use on tools I have run through the electrolysis tank to prevent rusting.
 
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