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Tool Control Methods

gagreen

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Mar 22, 2013
Messages
779
Location
Colorado
Tool inventory and control is a growing fast in aviation. Many shops are moving away from mechanics having their own personal tools favoring the control of a tool room and running log of accountability. This is good and bad. The bad comes from the waste of time in running back and forth waiting in line for tools, the good being the lower investment required to wrench on airplanes on the mechanic. That money for the company to buy simple hand tools will come from somewhere tho, and in my mind I'd imagine it coming in the form of lower wages.

I was in the air force so I understand tool rooms, the shift end and start rush, the guy who doesn't really know what you need when you ask for a certain tool and taking the time to nearly draw a picture of a flexhead ratchet after he hands you a flexible extension no thanks I like my basics.

I've been putting together my tool set and new that I wanted a running control of my personal tools. When in smaller shops applying for a job tools often come up and having my own FOD and tool control methods in place show initiative and responsibility. In GA having a well organized tool box shows the owners that you care about your tools and are likely to care about their flying machine.

As professional mechanics our dress and appearance can't always be top notch so we are often judged by our tools. Cleanliness, servicability, and neatness can give our employers and clients warm fuzzies about our work ethic. Cleanliness is for another post. I'll focus on control and neatness here.

FOD or foreign object debris can turn into foreign object damage quickly. Carelessness is the only reason for it, whether that careless moment was brought on by being rushed, distracted or just generally not giving a **** is of no concern. It is the responsibility of the mechanic to control his area preventing loss of tools hardware or other things.

To ensure tools are accounted for foam shadowing is quite possibly the best and fastest. Foam is readily available at Sears and a few nights sitting tracing and cutting is all that is needed. To quickly identify missing tools it's smart to contrast the liner to the color of foam and outline the cutout in a contrasting paint pen. Thats the easy part and honestly pretty fun to get to play with every tool in your box for a little while.

Tackling the inventory sheet, that's the part I was dreading. I like to know what I have and where it is. People borrow tools and can forget at the end of a shift they had it etc.. I wanted an inventory of each drawer tool room style. I want to know Joe Snuffy has my 11/32 combination if i lent it to him. I want to know what tools I put into a bag to head out to the ramp to remove a magneto.

I'm not good with xcel and I'm sure with enough tinkering i could figure out a good sign in out sheet but that kind of computing *****. I started searching inventory software and found Home Inventory on the app story (mac user). This software is pretty bad *** for 19 bucks.

The software tracks everything from date bought, value, condition, inspection intervals, warranty information, serial numbers, where bought, etc etc... Very adaptable from home wares to tools. cont... in next post with pics
 
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gagreen

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Mar 22, 2013
Messages
779
Location
Colorado
Inventory

First section of this thread will be focused on the software I am using to create my inventory.

"Home Inventory" app from the appstore encompassed everything I wanted with some pleasant surprises. First and formost the program allows me to keep a running inventory by drawer of my box. It allows tracking of warranty information, pictures, searching, date purchased, cost, condition, model number tracking (great for reordering a broken or missing tool), s/n tracking helps keep legs from growing on my $450 agilent meter. There are more things to get into with but this is a solid start

This pic shows the input and tracking area of the program. I dont have pictures of my individual tools on it but I will for my more expensive investments. The far left I have organized by individual drawers then the center allows me to add contents.
ScreenShot2013-03-23at111928PM_zps20a1fef1.png


This shot shows the input interface. Lots of options and pretty much self explanatory.
ScreenShot2013-03-23at112138PM_zps0bf6fde7.png


This is a reporting function listed as a moving list in the menu. I plan on having these printed and laminated in a binder in my box allowing me to use a dry erase to x out or in as well as information if someone has borrowed a tool. On top of that if a tool walks away i can mark it as "long term" out until it is replaced allowing quick and easy reference for an empty slot in the foam.
ScreenShot2013-03-23at111814PM_zpsb501c26e.png


There are also value reports that allow you to see the real financial investment you have in your tools quickly. A warranty screen is really handy to track those not so life long warrantied tools
ScreenShot2013-03-24at120306AM_zpsb75a0cf3.png
 

ZRX61

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Aug 15, 2006
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Solar Blight Valley, SoCal
I want to know Joe Snuffy has my 11/32 combination if i lent it to him.

Joe Snuffy is gonna be SOL..... From a WWII Lockheed manual:

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F16CrewChief

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Feb 14, 2013
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Kenova, WV
Have you googled TAS (Tool Acountability System)? That's what we use as of today in USAF. But as far as your box goes, hand receipt should work for keeping up with your personal tools being lent
 
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gagreen

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Have you googled TAS (Tool Acountability System)? That's what we use as of today in USAF. But as far as your box goes, hand receipt should work for keeping up with your personal tools being lent

Still remember my man number's from tas lol. Tas is much more for the tool room than for my simple little system. A lot of my methods have been yanked from my usaf flightline time. I doubt I'll be going as far as to doing hand receipts too much downtime and I would never lend a tool out that i would feel needs someone to sign for it lol.

I was avionics on f-16's at luke and f-117's at holloman.
 
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F16CrewChief

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I am currently a crew chief on f-16's. 309th amu 06-09, phase dock 1 09-10, Kunsan 80th 10-11, now @ eglin working test.....
 
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gagreen

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Colorado
Tool rooms have their place for calibrated tools, specialty tools, manuals etc. I don't want to go back to a shop where I'm checking out wrenches and screwdrivers just a waste of time a shift change to get the basics.
 

braol

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Oct 31, 2012
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292
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Manchester, Tn
I think this is a bad idea except for the rarest used tools and the bigger and/or more expensive tools. Its especially a bad idea if a shop wants to do this for all tools unless they have several toolboxes setup out in the shop.

Where I work there is 2 scan tools, and 2 people that use scan tools all the time and 1 guy that needs one sometimes. And guess what, that 3rd guy has to wait to use the scan tool almost every time he needs to use it. Not a big enough deal for the shop to buy a 3rd scan tool or one of the mechanics to buy his own. But replace that scan tool with wrenches and sockets. Now you have a mechanic waiting to use basic tools.
 
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Heavy Metal Doctor

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Mason Dixon Line
Joe Snuffy is gonna be SOL..... From a WWII Lockheed manual:

I think everyone around here who questions why mechanics generally are expected to buy their own tools should read that.

Myself, I have never had a problem with loaning tools even when I was in the big military shop environment -- I just pulled ID card from the borrower. If you can't give up your card while you use the tool, then I can't loan it to you. I ran a "Bat Mobile" and a contact truck, depending on the tasks at hand and what I was wrenching on. I rarely came up to the end of a workday with someones ID card still in my possession.

To me, the tool room should be for specialty stuff only. If the general mechanics can't be responsible for that basic sockets / wrenches / screwdrivers, then the whole system is busted in my opinion.....too much wasted time / money......
 

F16CrewChief

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Feb 14, 2013
Messages
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Location
Kenova, WV
Tool rooms have their place for calibrated tools, specialty tools, manuals etc. I don't want to go back to a shop where I'm checking out wrenches and screwdrivers just a waste of time a shift change to get the basics.

True.....I get so aggravated spending 45 min checking out/in a toolbox to do a 30 min task. There went an 1.25 hour of my life ill never get back
 

jetmech09

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Mar 26, 2012
Messages
254
I work for a corporate aircraft mfgr, and at our service center we are responsible for our own tool control. They supply us with foam, and we have a form we fill out that gets turned in to the chief inspector, operations manager, and the security manager. At the main plant, they use the snap-on boxes with the sensors, and in order to check out a tool we need to scan our badge to unlock the box, then we take what we need. If the tool is not back by the end of the shift, we know who has it out. If you, say, try to replace a screwdriver with a pencil, an alarm will go off.
 

Charles (in GA)

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Jan 11, 2006
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50 mi south of Atlanta
Working with tools that are not yours, that you are not used to, working with a limited amount of tools, having to go and get every single tool you need as you figure out what you need..... its all a huge pain. Fact is, virtually all mechanics I know keep up with their stuff. Its way too expensive to lose tools and replace them. and even if your box is just tools dumped in the drawers, it still has some organization to them (basically what mine is) and you know what you are missing when you clean up and put up. I haven't lost a tool in 24 years of aircraft maintenance in a major airline hangar. I work in an area of the company that does a lot of contract work, and when we have to do tool control for a specific customer, it doubles the amount of time to do the job, with about .00000001% improvement in safety.

I certainly don't need tool control in my shop at home. I haven't lost anything there either............

Charles
 
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