This is one of the reasons I have so many screwdrivers. I have also found that handle shape matters, depending on the task. Snap-on/Williams hard handles are what I used when I need a lot of torque, but I can spin a Klein way faster, and sometimes the old Craftsman driver have the right size handle for the job.
Agreed on all points. The trick is to find drivers that properly fit the screws. US and European slot drivers are usually not quite the same, and even in the US, the same width screw may have a different thickness. A 1/4" wall plate screw and a 1/4" sheet metal screw may be different. Hollow ground bits/drivers usually fit best, and it may be worth getting a gunsmithing kit with a wide range of hollow ground bits.
I have used Phillips demolition drivers on painted screws. A good tap with a hammer (or the **** end of another demo driver) has worked pretty well for me.
You never know what you'll encounter. I run into Frearson screws every now and then, and no Phillips driver will properly fit. Hardly anyone sells Frearson/Reed & Prince drivers, but Zephyr still has bits. Tool makers seem to forget that there is still a lot of legacy hardware out there, and screws don't magically update themselves.
Same here, different drivers for different jobs.
I try and keep soft grip drivers for cleaner work, the reason I bought them.
Last year, I bought my first PB, the swissgrip. I was using them on the lawnmower, then a while later, I was changing all the light switches in the house, and noticed dirty marks around the switches. It had come off my hands, which had come off the drivers. Note, I had cleaned them as best as I could, but the swissgrip seems to get dirt embedded.
As far as handle shape, a bigger handle is good for torque, this is where SO is good, but the majority of time I am using a screwdriver, it’s for low torque, or else I would just grab my impact.
Just yesterday, I was removing the exterior door on my house, slotted screws, an old house. The classic PB 8mm was useless, just not enough turning power with the skinny handle, and it cramped my hand after half a screw! Switch to swissgrip and it was some much easier. I could have used the impact, but from past experience, impacts/drills don’t go hand in hand with SL screws!
I only have a few demo drivers from Wera, SL only, they don’t see much use. I do have the black handled PB striking cap set which I use for clean work, and keep the multicraft for dirty stuff, though I haven’t beat on them yet. I don’t know if I ever will
