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TOYHAULER/CAMPER from scratch

RedRob

Member
Joined
Mar 7, 2013
Messages
18
Location
Nova Scotia Canada
Hey guys I have a little project that I have been working on since last fall

I collect and restore vintage motorcycles and minibikes and I needed a way to haul them to shows as well as the extra storage because as you all know your garage is never big enough


It started out as the frame from a 26 foot camper , tandem axle with electric brakes
The previouse owner had stripped it down to the bare frame for a flatbed but lost interest I picked it up for $400

Then the planning began , I ended up cutting it down to 17 1/2 feet a more useable size

I know everyone loves pictures so here is a few of the progress


The frame when I got it home





Then I started decking it in




After it was decked in I started framing the walls from 2x2 spruce , I built it inside out so the 1/4 miranti sheathing is on the inside






Then I stood them up and started on the rafters





Then the outside was insulated and the wireing for the lights





The outside was skinned with shiny white aluminum sheets and the corners are trimmed with 3/4 x 3/4 aluminum angle





The doors are 3/4 plywood with the aluminum bonded to the outside and the edges wraped with 3/4 aluminum channel





The windows are 1/4 plexi set in rubber moulding






The inside is more functional than luxory lol , but it has a fridge , counter , sofa/bed and a bathroom portapotti closet
It will have two fold down bunks in the back





Still lots of finishing touches to do

Started wireing up all my lights today.
 
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koditten

Well-known member
Joined
Apr 10, 2008
Messages
5,528
Location
Midland, Michigan
Whay cool.

Why did you hinge the side door that way? I would think having the hing on the oposite side would make more sense. If the latch gives, your door will swing open while under way. The wind could rip it right off. Not saying right or wrong, just curious.

KO
 

theoldwizard1

Well-known member
Joined
Feb 22, 2011
Messages
43,106
Location
SE MI
Did you coat the underside of the deck with anything ? I would be paranoid that it would absorb moisture and turn soft over time.
 
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RedRob

Member
Joined
Mar 7, 2013
Messages
18
Location
Nova Scotia Canada
Thanks guys it has been a fun project
I pre painted the bottom side of the plywood with two coats of extirior oil stain bfore it went down
The door hinge question lol
Well I could lie and say I was left handed

It was a tough choice to hinge it that way I didnt want it to cover the window when it was open and I wanted a heavy duty grab handle for my right hand

I worried about the blow open thing to but I am useing garage door style hardware that has a heavy slide bar

More pictures to come as it nears completion
Thks Rob
 
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RedRob

Member
Joined
Mar 7, 2013
Messages
18
Location
Nova Scotia Canada
Thanks guys its final crunch time to get it finished
I will be heading to Pa on the 10 th of june
Just a short 20 hour drive lol

I picked up 4 new tires and rims for it and had a look at the brakes and bearings
The bearings look fine but I may change them , its cheap insurance lol

The brakes were looking rather shoddy so I found out that It was cheaper to buy a complete assembly inc electromag than to buy shoes and a spring kit lol
Still have lots to fo but its getting closer to completion
Rob
 

Arps

Well-known member
Joined
Nov 7, 2013
Messages
5,739
Location
Indiana
I work at an RV factory and it looks like you are doing a good job, but I would suggest a moisture barrier of some sort between the frame and the floor. We use a stiff plastic that is similar in build to corrugated cardboard, as well as a plastic sheet (woven kinda like kevlar to prevent tears) and spray in insulation.
 
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RedRob

Member
Joined
Mar 7, 2013
Messages
18
Location
Nova Scotia Canada
Thanks for the tip Arps

Yes the roof is the same aluminum sheet as the sides

All of the seams on the sides are are over lapped and sealed with an industrial 1 1/2 " wide double sided tape and screwed every 6" with stainless steel screws

The roof seams are overlapped and have butyle rubber tape between them
And then caulked with a butyle rubber sealant
 

geologist

Well-known member
Joined
Dec 14, 2011
Messages
5,326
What did you use to bond the aluminum to the plywood doors? I'm needing to build some new doors for my cargo trailer.
 
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