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Troubleshooting DeWalt DCG418

1190R

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Jul 31, 2014
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252
6 month old DCG418 started working intermittently and now not at all

Anyone else out there have this problem and figured out what the problem is?
 
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finn

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Mar 27, 2005
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Start with the switch, then the wiring. Third would be the board.

Did you try a different battery? Battery contact pins good?

Basic troubleshooting.

I bet it’s not the brushes (!).
 

WWheeler

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Jun 23, 2015
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Middleofnowhere USA
If it's only 6 months old I'd be contacting Dewalt.


I own a many yellow tools some going back decades and have only ever had small issues twice, and both times I called Dewalt customer service and they made it right, even once when it was just out of warranty.
 

mike93lx

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Joined
Dec 9, 2013
Messages
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Location
Richmond, VA
Start with the switch, then the wiring. Third would be the board.

Did you try a different battery? Battery contact pins good?

Basic troubleshooting.

I bet it’s not the brushes (!).
Better not be brushes since it doesn't have any.

I agree on warranty. It's inconvenient, but you may just get the tool swapped.

Outside of that, open it up and see if anything looks wrong.
 
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1190R

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Joined
Jul 31, 2014
Messages
252
Start with the switch, then the wiring. Third would be the board.

Did you try a different battery? Battery contact pins good?

Basic troubleshooting.

I bet it’s not the brushes (!).
Thanks Finn
Any way to test the switch other than buying another one?
It looks normal BTW as does the wiring and capacitors
Doesnt really have a board
Have tried multiple batteries and pins look fine
It did run for a second after I put it back together after taking it apart
 

mike93lx

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Dec 9, 2013
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Does that model have an overload shutdown? I wonder if it is tripping and causing it to shutoff. Any weird light blinking after it cuts out?
 

finn

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16,536
Location
The UP, God's country
Thanks Finn
Any way to test the switch other than buying another one?
It looks normal BTW as does the wiring and capacitors
Doesnt really have a board
Have tried multiple batteries and pins look fine
It did run for a second after I put it back together after taking it apart
Use a meter to check the continuity.

My wife’s faithful Bosch orbital palm sander quit on her. Six months later when I finall got around to looking at it, I found a power wire broken off at the terminal.

The terminal was available, but proprietary, so it probably cost $15 to fix.

If your grinder is relatively new just try to warranty it. There should be a phone number on the label or you can search for it.
 
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1190R

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Jul 31, 2014
Messages
252
If it's only 6 months old I'd be contacting Dewalt.


I own a many yellow tools some going back decades and have only ever had small issues twice, and both times I called Dewalt customer service and they made it right, even once when it was just out of warranty.
I did. Still want to fix it
 
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1190R

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Joined
Jul 31, 2014
Messages
252
Better not be brushes since it doesn't have any.

I agree on warranty. It's inconvenient, but you may just get the tool swapped.

Outside of that, open it up and see if anything looks wrong.
Agree
Done. Still want to fix it
I did. Everything look normal
Even ran a few seconds after tear down and reassembly
 
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1190R

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Joined
Jul 31, 2014
Messages
252
Use a meter to check the continuity.

My wife’s faithful Bosch orbital palm sander quit on her. Six months later when I finall got around to looking at it, I found a power wire broken off at the terminal.

The terminal was available, but proprietary, so it probably cost $15 to fix.

If your grinder is relatively new just try to warranty it. There should be a phone number on the label or you can search for it.
Will try using meter on the switch
If it's bad and the replacement is $15, I'll end up with 2 good grinders
 

SSH

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Joined
Apr 9, 2024
Messages
1
Hello, new guy here. I have been having issues with a couple of DCG418s. This is the description I provided when filing a support request via Dewalt's website.

"I have two of these and this one is the newer, cleaner and less used of the two. The other gets used in much tougher conditions and is still going strong. The problematic grinder is pulsing and not running at a steady RPM. It is like the speed control or brake are acting up. It is doing this with brand new flapper wheels, cutoff discs and no tooling at all. Please advise on what I need to do to get this resolved.

They responded to my inquiry and directed me to a service center (1 hr away) or online repair. Either is going to cost $ due to the note in the reply. "Regarding your concern, Upon further checking, your DCG418B is covered with a Three-Year Limited Warranty. One year of |free service for wear and tear, and the 3-year limited warranty covers defective parts."

The first started having problems about a year ago, when it was just over a year old. The second is now starting to exhibit the same issue. They don't get used that much. I am using them for wire brushing, cutting and grinding on some steel fabrication I am doing.

I have also had several 60v batteries die prematurely and now have a circular saw starting to have speed/switch issues and it looks brand new with very little use. I have many thousands ******* in Dewalt tools, batteries, chargers and can say I am starting to question this investment.

Sorry for the venting. In my searching online, this is the closes thread to what I am seeing with the DCG418 grinders. All I am finding are reviews (great for new grinder) and for sale (ebay...) links. I actually had to go freespoke.com search to find this thread. Google, duckduckgo were not even showing this thread in the multiple pages I scrolled through.

Any suggestions would be appreciated.
 

Homero

New member
Joined
Aug 2, 2020
Messages
1
Location
san pedro
Just to piggyback w/ SSH I hace the same brushless grinder about 4 years with light use and it started acting the same way only power intermittently untill it doesn't anymore. I have several 60v batteries ( also have 1 died after a year of buying it) so yea question my alliance with dewalt
 
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