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Tube bender

Murfman

Member
Joined
Apr 23, 2008
Messages
12
I built a Tube bender, starting with Gottrikes plans, but modifying them to use a Hydraulic cylinder, instead of the HF jack. I also mase the swing arm out of 1" thick material and comensated for the larger dimensions. For a Power unit I have a 12V self contained Monarch pump, and I control it with a digital scale head that I modified to read a 3600 PPR digital encoder. It gives me 1/2 deg accuracy when bending, and I can set the angle and press start, the bender will run until the desired angle and stop. I am currently collecting data to compensate for spring back, and will encorporate the values, so the bender will automatically compensate considering the material size/wall thickness, and the angle of the bend.

DSC00944.jpg

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The legs retract to take up less room for storage, I used 2" trailer hitch recievers for this:
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Leg detail I added caster wheels to help move it around, by notching the ends of the square tube:
DSC00948.jpg

First project for the bender:
DSC01658.jpg


I designed the bumper using Bend-tech Pro software, no way in hell I would have been able to do it with out the software.

This is my "High tech" digitizer, I bought a 4 x 8 sheet of white paneling (the type used in bathrooms etc..) and a plumb bob. I marked all the important points on the paneling, noting the different heigths, then measured them and used them for the bumper design.
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walrus

Well-known member
Joined
Nov 12, 2008
Messages
11,675
Location
Maine
That is awesome. I'm impressed with the computer control, good job
 
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alex71

Well-known member
Joined
Jan 19, 2009
Messages
2,819
Location
SE Florida
That's very cool....

Here's a springback # for you: 1.75x.120 DOM springs back 3 degrees. This is using a JD2 270 degree die with a homebuilt hydraulic setup.
 
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Murfman

Member
Joined
Apr 23, 2008
Messages
12
That's very cool....

Here's a springback # for you: 1.75x.120 DOM springs back 3 degrees. This is using a JD2 270 degree die with a homebuilt hydraulic setup.

I've founnd that hte spring back is different for a 45 deg bend compared to a 90 deg bend
 
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