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Two 50' extension cords or one 100' cord?

TonyJ

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Sep 10, 2019
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384
Location
West Virginia
I made my own 100ft cord out of a cord that’s used for sewer pumps. The cord has 3 12 gauge wires and also 3 14 gauge wires and I connected one 12 and one 14 on each post in the ends. Cord is about as big around as a nickel and is a pain to roll up but it’s been very very handy having it while building my garage.
 
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Innovate1

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Jul 28, 2014
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4,288
Location
Illinois near St. Louis, Missouri
Every connection produces resistance and voltage drop. where you need to run power 100', use a 100' cord, preferably 10-ga.

The load should be considered. Not everyone needs a 10 ga cord. I have a couple 12 gauge 100' cords and have used them together to run a sawzall or other tools. Works fine.

I would go for two 50' or maybe a 25 and 75. Gives you flexibility. Unless you have really heavy loads just plug them together when you need longer. The connectors won't cause significant additional voltage drop unless they are worn out and loose.
 

redmondjp

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Nov 25, 2014
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2,318
Location
Redmond, WA
I have a bunch of cords and find that I wear out cord ends due to a lot of plugging and unplugging. Replaced many with much heavier duty ends. Top quality cords may have better ends but I haven't seen evidence of that lately.
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This is the most important point in the entire thread that cannot be emphasized enough, especially with the plethora of chinesium cords commonly available to us now.

The majority of the resistance in the circuit is not typically from the wire, but it's in the connections. The fewer connections, the better (so from that standpoint, one 100' cord). The test is to grab the mated plug/receptacle connection after it's been in use and feel how warm it is - if it's any more than slightly warmer than ambient, you have high contact resistance at the connection.

The cord plug end is pretty hard to screw up, but the female receptacle end is where the magic happens. A good receptacle has very high contact pressure, to ensure a good connection and the lowest-possible mated contact resistance. A good connection will require two hands and some force to separate the plug from the receptacle. This is the test that I use, preferably with a two-prong plug so as to take the ground pin (non-current-carrying conductor) out of the equation.

The problem with this test is when you have the molded rubber or soft plastic cord ends, where you are getting resistance from the male terminal going into the hole in the plastic/rubber itself, making it difficult to determine how well the electrical contacts inside are actually gripping the male blades.

So if you aren't on a jobsite where they mandate that you use the OEM cord ends, the best upgrade that you can make to a typical store-bought extension cord is to buy a better-quality female receptacle end for it. Granted that one downside with doing this is that the wire connection to the terminals inside is now exposed to moisture and the atmosphere unless you buy a waterproof receptacle, but you can mitigate this by applying sealer over the terminals once they are tightened, or by using lithium grease (can be messy) on them.

So try the two-prong plug test on your receptacles - if you try a hospital-grade receptacle, you will be amazed at how difficult it is to get the plug out of it. That is what you want for minimal contact resistance. If there is little to no resistance to inserting and removing the plug, it's time to retire that receptacle end. The same is true for your home receptacles and power strips - throw them away if the plug won't stay in tightly.

I do this at the store before I buy any cord receptacle ends - you will find that some are much better than others.
 

Lassen Forge

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Apr 26, 2014
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15,199
Location
The romantic hills of central Umbria, Italy,
100' is heavier, especially when you figure (for voltage drop) you need to go up a size (eg down a number) for your wire gauge... but if you have a long run where you NEED 100' from outlet to device, then go with the 100...

I have both, I use both, and I have a couple permanently plugged in and powered 100 footers on coil hooks near the entry to my shop. If I need to charge a battery, run a saw, etc., out in the yard, I uncoil what I need then re-coil it back when I'm done. If I need to run an emergency source to the electric fence controller - not a problem. That gets me most of my parking area... if I need more I pull out a 50' or 2, but that's not often.
 
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mmb617

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Joined
Dec 5, 2010
Messages
4,424
Location
PA
If your putting twists in your cord your wrapping it wrong. Are you wraping the the thing over your arm?

Wrapping a cord over your arm will kink it for sure. I have a 50' that my wife used once and did that years ago. It still bugs me that I can't get all the kinks out of it. The heavier the wire gauge the worse the kinks.

The 100 footer only comes out when I need a long run. Other than that, two 50' cords work fine.

If you take care of your extension cords, they will last a long time. Id suggest to any young DIYer to invest in some good cords.

One 100'
Two 50'
Two 25s
And if you can find them, a couple of ten footers.

I agree with this 100%. I've been a DIYer for a lot of years and have accumulated a nice assortment of cords. The 100' only comes out when I need that much and has on occasion been used in conjunction with the 50' when I needed a really long run.

I have one 100', one 50', two 25' and maybe a half dozen 10' and all of them are decent quality cords that have lasted through the years. Now that more and more stuff that used to require plugin has gone battery powered my assortment of cords is more than adequate.

And if it's really remote and requires electrical power I can take my generator to the site but that's a bit of a PIA as it's bolted to a stand in the garage.
 

Clirry

Member
Joined
Mar 31, 2014
Messages
20
My 100 ft cord is all covered with dust.. I honestly haven't touched or used it since I moved in. I always use 50-25 ft cords most of times.
 

MikeF2316

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Joined
Dec 29, 2012
Messages
9,605
Location
Thornhill, ON
I have a couple of 100 footers (30 m in Canada). I don't think I own any 50 footers. Because of the connection resistance issue, I only ever use one cord at a time. I have 15 footers and shorter ones too.

One of my 100' ones has been cut 3 times by the hedge trimmer... :shocking: I have a cordless one now.
 
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