To avoid these ads, REGISTER NOW!

Unheated FPSF Advice

kavisiegel

Active member
Joined
Mar 25, 2013
Messages
30
Unheated Frost Proof Shallow Foundation Advice

I'm building a 16x24. I have done most of the site work and I have a concrete guy starting tomorrow on the forms in preparation for a pour on Friday. He's done insulated slabs, he has 30 years experience, I trust him, but I don't quite know if he's up to date on the exact designs of FPSF slabs. I just read a PDF, I'm not either, but I was hoping I could get some clarity!

bLzXHUN.png


Below I have questions on vapor barriers, rebar, compaction, an extra footing "rib" or two, and pipes.

We're doing a monolithic FPSF because the ground underneath is moist in the spring. One of my concerns is moisture coming through and causing rust on whatever is inside the shed. The location of the vapor barrier came up - he suggests under the insulation. I'm worried about water seeping from the sides, but he has assured me that all I need is a french drain around the perimeter and it'll be the best thing ever for wet ground. I don't disagree, I'd just like to verify. I am worried about the french drain negating the insulation value of the ground on top of the foam insulation. I have space to add another 2 inches of topsoil around the perimeter if that drain means less ground insulation. Do I even need to worry about moisture leeching through the sides?

My next concern is rebar and mesh. He says to use fiber concrete and I don't need mesh on a slab so thin. He agreed to four #4 rebars around the perimeter though. I think it'll cost only an extra hundred or three if I lessen up the fill, make the slab 5 or 6 inches thick, and use mesh. I've been forewarned that all concrete cracks anyways, but I'd prefer my slab not breaking in half and continuing to separate.

Then I thought about weight bearing on top the insulation. To properly bear the weight of the slab, do I need to compact the fill on top of the foam? Won't this damage the foam? Should I start with sand and stones on top the foam since it's self-compacting?

We're going to need entry for electrical, an exit for electrical, an entry for data lines (likely optical) an entry for irrigation well water, and an one exit for well water. Is there anything I should know about pipes through FPSF foundations? I'm assuming I want the pipes under the insulation to keep them stable. I don't know if a pipe through the insulation is a "cold bridge," I considered making insulation sleeves for the pipes with layers of hole sawed insulation. The electrician says I need a fitting between the slab and the ground to allow movement, but I don't know how that would work. Should I make sure all the pipes coming through the slab are PVC only?

There's a structural need for a post next to the stairs to bear the weight of the second floor. It's sort of a loft setup I'm going for. I assume that I want a bit of a "divot," where the concrete under the post goes all the way down to the same depths of the footings, but how should I attach the post? Just put a bolt there perhaps and then some sort of a mechanical fastener? Or can the post just rest on that spot, with some shear support from being attached to the stairs?

While I was thinking of that, I thought about rigidity of the slab. I don't know what it's called, but some photos I've seen have "ribs" under the concrete, kind of like footer type things throughout the slab. Instead of pouring the concrete floor on a level surface, there's a coarse grid pattern to keep it rigid. Should I do things like that here?
Code:
___
|  |
|__|

vs
____
|_|_|
|_|_|
 
Last edited:
To avoid these ads, REGISTER NOW!

kbs2244

Well-known member
Joined
Nov 11, 2006
Messages
14,065
He is right about the French drain as long as it has a place to drain to.
He is right about the moisture barrier.

He is wrong about the rebar. You need it.
For get any up charge for “fiber”. It is a rip off. Get a credit for not using it.
You need steel mesh. Even in a 4 inch slab. He is trying to cut down his install labor cost.

You are over thinking the “cold bridge” thing.
This is a garage, not a house. Opening and closing the door will cost much more heat that any pipe. Put it where convenient with the horizontal of the “L” at whatever depth you need for the feed and be happy.

Your stairway post can be held in place with the same “J” bolts as the walls.
Put it in off to the center line of the post and use a piece of angle iron to tie it in place.
(Don’t try to find this at HD. Just make it on site from a piece of 4x4x1/8 angle. One hole for the “J” bolt and one for the lag bolt into the post.)

Unless you are parking loaded semi’s on a sand hill, forget about the under slab “ribs”
They are an extreme fix for an extreme problem.
 

LifeLongWNYer

Well-known member
Joined
Oct 23, 2013
Messages
1,231
Location
South of Rochester, NY
What is "FPSF"?

Wish people using acronyms that are location specific would decode them, at least once in a message.

I could say "CYIWTM"

( Can you imagine what this means )




JBP



.
 
To avoid these ads, REGISTER NOW!

pcmeiners

Well-known member
Joined
Aug 13, 2009
Messages
7,905
Location
In the only town in Pennsylvania, Bloomsburg.
"Wish people using acronyms that are location specific would decode them, at least once in a message." damn right

Simple solution, if the person enjoys acronyms in the OP with no explanation, apply no effort in deciphering or answering the post whatsoever, move on to the next post.

Frost Protected Shallow Foundation, does this really require and acronym ?, give me a break.
 

rburke65

Well-known member
Joined
Nov 10, 2007
Messages
12,349
Location
Canfield, Ohio
May as well voice my 2¢.....I have posted before on this....everyone uses the jargon and most folks....ok, some folks have NO idea what in the hell people are talking about. CYIWTM.? Ok....I'm done.
Yes on the vapor barrier, French drains, and rebar, mesh.
 
OP
K

kavisiegel

Active member
Joined
Mar 25, 2013
Messages
30
Woops, I was in the mode of googling the phrase FPSF and totally forgot to think of others. I tried to edit the post, but it didn't take! If any moderators see this, I could use a title edit.

LifeLongWNYer - Funny enough, it's actually the total opposite of a warm weather thing. You don't see them too too often in the northeast, but it was pioneered in northern Europe, and has the nickname "alaskan slab"

I've been researching a good bit trying to understand the underlying principals to answer some of my questions. Thank you guys for your 2 cents!

I told him I certainly want rebar and mesh, and he agreed. I need to make sure that he keeps the rebar 2.5" minimum from the surface of the concrete. I'm going to do fiber cement as well - every bit helps. The french drain I think I will be doing. My concern with it changing the r-value of the fill on top may be a moot point, air space is insulation too.

I read up on local code - looks like air entrained concrete is required for unheated garages in my area. The inspector isn't enforcing that since I'm calling the thing a "shed," but I'm building it to spec for a garage. Now I have the issue of picking a finish for the air entrained cement, burnishing it will lead to delamination. Light broom finish I guess? I read that a single troweling won't likely cause delamination, but I'm not sure if I want to risk it at all. I don't quite mind a less than shiny floor. How do people normally finish air entrained concrete? Looks like I can't even epoxy coat it after. Maybe in a few years when it dries?

I read up on some Owen's Corning documentation, since I'm using their FOAMULAR 250 product. They suggest vapor barrier directly under the concrete or under the foam, there's a PDF on their website detailing that. I further researched that and it seems that directly under the concrete is preferred around the internet. It apparently helps with concrete curing and prevents the gravel pile from being a moisture reservoir which will expand in winter.

For the post, I'm just going to have a 12" circular "footing" that's void of gravel and tapered upwards so the concrete can fill in, and I'm going to embed a Simpson Strong-Tie PB66Z in the cement to attach it to.

The low spots in the gravel to form ridges/ribs as I was describing, upon further research, it appears those are meant to be under load bearing walls. That and kbs2244's word - I think I'll steer clear of that added expense. The amount of footing I'm doing should suffice.


Things I'm still curious about:

Can I compact gravel on top of the foam? I can think of 100 reasons why I SHOULD compact it, not many reasons I should not.

Finish level on the air entrained cement. (See above)

Electrical and water entry into the slab, with the complication of the slab being floating.
 

pcmeiners

Well-known member
Joined
Aug 13, 2009
Messages
7,905
Location
In the only town in Pennsylvania, Bloomsburg.
Personally I prefer a separate footing and a floating slab.
Make sure you have thick vapor barrier. Don't see anything wrong with compacting if barrier is heavy enough, and compact is started after layer is thick and fill is not sharp (sand, small (round) river rock) . Before you pour I would saturate the fill just before pouring, this will help cure the concrete, water will escape through the concrete in a short time. The debate is if you have the concrete directly on the barrier, the crete dries too quick, I agree, you design is good. Personally I would have the barrier terminate within the footing, so water inflow from the outside is not an issue. Barrier folded over a foam board, perpendicular to ground 3" from outside of footing, height of the board ground or higher then exterior ground. Perhaps bring everything up 6-8 inches more, bit more compacted fill but less issue with water/vapor..over all looks like your going in the right direction.
Gather you will pour this fall which is good, most contractors I have seen generally finish the surface a bit soon, but they do not play with it which is good. Fall is a great time of the year to pour/finish/cure. I would put some saw cuts or expansion joints, sloped floor drain.

"I've been forewarned that all concrete cracks anyways,"
BS, it just requires extra money, engineering, and much more work so it does not crack . Check out some concrete construction books pre 1940, world of difference as to today's expense cutting work.
 
Last edited:
To avoid these ads, REGISTER NOW!
Top Bottom