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Unistrut workbench & wall system

lax4life93

Member
Joined
Aug 15, 2025
Messages
6
Location
Edmonton, AB, Canada
Hi All,

First post here, so go easy on me.

I recently completed a bit of a unique workbench in the garage that some members may find interesting.
I had a few design requirements and constraints that have led to a system that I haven't seen posted anywhere else, so who knows, maybe I am the first.

Garage:
- approx 26'x24', with two single doors, 2x8 framing w/24" OC studs, in floor hydronic heating, and a drop down spray foam insulated ceiling as there is an apartment above.
- This means that mounting things on the wall is difficult with the 24"OC stud spacing, and mounting things to the floor is difficult without hitting the in floor heating lines. Also, the type of work I complete in the shop is very diverse. Wood working, automotive, light metal work, 3D printing, General renovation stuff, and whatever else catches my ADHD at the time.
- one bay will be dedicated to production for our small business, so essentially my workbench, tools, and workspace needs to be confined to one single bay.

This led me to come up with a system that I can change around if the layout or work changes, recycle materials from the various fixtures to repurpose, and can grow and change with me over time without having to completely start over.

Unistrut: The perfect solution to all of this!
- I put shallow strut vertically on many of the studs. Lag screwed in, from the frost wall all the way up to the ceiling.
- I build the workbench out of 1-5/8" strut so that it would be relatively ridged, and fixed back to the wall for support.
- The legs only rest on the garage floor when it sees higher loads and needs more supports.
- The left side of the bench leg is installed with additional supports and brackets so that the corner is extremely ridged for vise work.
- All the shelves and bays are fully adjustable if I get different/new tool boxes, or need to store something else long term going forward.
- Bench top is finished off with 1.5" butcher block, and a rubber mat on top for more destructive/oily work.
- Wall shelves and various implements like the TV brackets are easily added/removed/reconfigured by moving cantilevered brackets and conduit clamps.
- My local industrial wholesaler has many accessories and pieces I can order to change the system as needed, so I am never fabricating from scratch for anything that I need.

At the end of day, I am pretty happy with how it turned out.
It is not the cheapest solution, but it fits my long term goals and provides me with the flexibility to adjust with life.
 

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kngelv

Well-known member
Joined
May 25, 2011
Messages
2,226
Location
Detroit, MI
I like your creativity. It's definitely something not seen in most garages. I would strongly reccommend that you use split/lock washers on all your hardware though. I've been building with and mounting tens of thousands of feet of Unistrut in my 30 years as an industrial electrician. It looks like you have used mostly B-Line hardware. Hilti makes some interesting stuff for strut and it's worth taking a look at.

James
 
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lax4life93

Member
Joined
Aug 15, 2025
Messages
6
Location
Edmonton, AB, Canada
Thanks for the feedback!

B-line is easily available through my suppliers, but I will check out Hilti as well.
Hopefully between the 3D printer, the welder (coming soon), and some off the shelf pieces the mounts can continue to get more creative.

Good point on the lock washers. I will have to keep an eye out if any start loosening off, and add them in as needed, or a little blue Loctite as I have lots in the shop.
This is actually my first strut project, so I haven't really considered them backing off in static applications.

If you have any other strut ideas, let me know!
 

kngelv

Well-known member
Joined
May 25, 2011
Messages
2,226
Location
Detroit, MI
Thanks for the feedback!

B-line is easily available through my suppliers, but I will check out Hilti as well.
Hopefully between the 3D printer, the welder (coming soon), and some off the shelf pieces the mounts can continue to get more creative.

Good point on the lock washers. I will have to keep an eye out if any start loosening off, and add them in as needed, or a little blue Loctite as I have lots in the shop.
This is actually my first strut project, so I haven't really considered them backing off in static applications.

If you have any other strut ideas, let me know!
Trust me on this - add the lock washers now and you also don't need to add loctite. Those bolts will come loose once you start messing around on the bench.

James
 
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no704

Well-known member
Joined
Apr 27, 2016
Messages
5,212
Love it! Might want to put the plastic end caps on where it rests on the concrete to prevent rust.
 

nadogail

Well-known member
Joined
Jan 23, 2009
Messages
31,939
Location
Coronado, CA
Unistrut, is like an Erector Set, or maybe Tinker Toys, your limits are your imagination.

I agree with the plastic end caps, or perhaps Hockey Pucks to keep the steel above a possibly damp concrete floor.
 
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lax4life93

Member
Joined
Aug 15, 2025
Messages
6
Location
Edmonton, AB, Canada
Thank guys.

Love it! Might want to put the plastic end caps on where it rests on the concrete to prevent rust.

Unistrut, is like an Erector Set, or maybe Tinker Toys, your limits are your imagination.

I agree with the plastic end caps, or perhaps Hockey Pucks to keep the steel above a possibly damp concrete floor.


The post bases/feet are galvanized, so no issues with rust there, and the frost walls are boxed with MDF so the verticals are safe too. The in floor heating and epoxy floor coating really keeps any sweating or moisture out compared to the last shop.

I am printing some end caps for the benchtop corner supports so there are no sharp corners to bump into, as it is only a matter of time.
 
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