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Upgrading my in slab radiant heat source...

That1Guy

Well-known member
Joined
May 9, 2014
Messages
76
Location
Mid Michigan
**Wow! I apologize for such a long post - I had no idea until I was done typing that it was so long. Click away - save yourself! It goes on for days...
You've been warned.


My pole barn is 32 x 32 x 12. I put 2" of foamboard under the 4" slab with 4 300' loops of pex. The walls were sprayed with 2-3" of closed cell foam and finished with fiberglass batt and drywalled. The ceiling is steel durapanel and soon to have 20" of blown cellulose. No windows, a 12 x 12 OH door and an 8x8 OH door and a man door.

All the electrical is being done in surface mount EMT because I am tying to avoid any penetrations to the walls or ceiling. For the same reason, I went with an electric DWH as a heat source (no gas line or exhaust pipe going through the walls or ceiling) and, so far the electric DWH is doing a great job. I realize we haven't had any cold days yet and the ground hasn't frozen but it has brought the air temp to 75 on a 37 degree day even without any insulation in the attic yet.

Of course, after reading countless threads on this subject, and hearing so many of you pointing out how much more expensive heating with electric is than gas, I'm feeling a bit of panic welling up. I just fired it up two weeks ago and so, of course, we've yet to see an electric bill. And even when we do see the bill for October later next week, it will only reflect about half of October, again without much cold weather. It won't be until December that we will even see full month bill and this is where the panic begins to set in.

I'm rethinking my zero penetration rule (don't even go there :lol: ) and have been looking at tankless NG water heaters to replace this electric tank unit. I've decided to go the condensing route both for better efficiency and also so I can vent out the wall instead of the ceiling and roof (one of those "lesser of two evils" things). I'll need to run a gas line from my meter, around the side of the house and garage and back to the pole barn - a 100' run. I'll have to go through a sidewalk and a crumbling old asphalt driveway but it's very doable. I hate to rush into this now, without even seeing what the electric is going to cost me, but I also don't want to find out, mid winter, that I cannot afford to run the electric all winter (retired on a budget aka brutha broke!). I think I might just run the gas line to the shop now and cap it off until I eventually buy a gas unit. Better safe than sorry. That way, if the electric does prove to be undoable, I wont be trying to trench through frozen Michigan clay and connecting a gas line when it's 20 degrees outside so there's that.

OK, I say all of that to say this... (sorry I ramble when I go on about my shop... :lol: ). I typically tend to just dive right in without testing the waters sometimes and to be honest, I didn't do any heat calcs or run any numbers while putting this together. I did what I could afford, as I could afford, and did most of the work myself. It wasn't until I was already neck deep in this project that I started reading threads about the more scientific approach to this radiant heat thing. Oops. That could come back to bite me for sure. But hopefully, I've insulated enough that I should be OK. Fact is, the shop is probably going to end up being twice as efficient as the house is so again, I hope it'll all be OK.

If you're still reading this painfully long post (literally painful - my old fingers are killin me from all this typing) then you're either a glutton for punishment or perhaps you might be able to lend some advice. I'm currently looking at the Takagi T-H3M-DV-N. I picked this one because (shocker) it's the cheapest condensing high efficiency unit that I've found that also has great reviews and a handful of YouTube videos of other people using them to heat a slab and they've been very happy with it. Spec sheet says it modulates between 15K and 120K btus.

So, with all of the info I have jotted down here, can anyone tell me if this Takagi unit would be enough to keep my shop heated? Yeah, I know I'm asking a lot, especially without having run any heat calcs or whatever other formulas and algorithms I should have done before beginning. I guess I'm just looking for a ballpark guesstimation or opinion - lol. Or maybe I'm seeing if anyone says "No way bro! That's not gonna work for your application" or something similar. Of course they have to include some logical reasons to make me change my mind though - lol. But I'm open to any and all suggestions or critiques. I'm confident in that Takagi unit but I'm also perfectly aware that I don't know what the hell I'm doing here... So yeah, I'll take any advice I can get thankyouverymuch!

My "plan" is to keep the air temp around 50 - 60 degrees all winter. Here in Michigan, that's dang near t-shirt weather once we've been acclimated. If for some reason I do need it warmer out there, I have one of the manifold circuits set aside for a water-to-air exchanger with a squirrel cage fan to give it a boost when needed. I don't see it being a problem but again, I welcome any and all comments and suggestions. Thank you for any input you may offer and also thank you for reading this ridiculously long winded post. What is wrong with you? You should have bailed a few paragraphs ago. I better put a warning at the beginning.
 
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Zmann

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Joined
Feb 24, 2019
Messages
302
Location
Arizona
is this your first Novel ?

lol

i would at least let it have a winter to prove or fail itself or throw a meter on it and do some math before you well up much more ;-)
 
OP
T

That1Guy

Well-known member
Joined
May 9, 2014
Messages
76
Location
Mid Michigan
LOL I know.
But after reading so many threads on this subject I know that anyone who's willing to answer or offer advice will require as much info as possible to give accurate answers or advice. I was trying to get it all out there right up front so nobody would have to ask. Granted, I may have added a bit too much info. :lol:
 

Firebrick43

Well-known member
Joined
May 12, 2015
Messages
14,125
Location
West central Indiana
Do not be tempted by the cheap tank or tankless domestic water heaters. They will not last long term and is false economy. Condensing will rust out the tank type heaters and the heat exchangers on tankless are designed for low flow/high temp rise which is opposite of a boiler that has a low temp rise and high flow.

A cast iron boiler is best for durability, some lasting 40 years or more. Modulating/condensing boilers save some fuel and have fancy venting options but need regular maintenance. The are a few cast iron boilers with an add on SS condensing unit that seem to be a good comprimise. The Weil McLain gv90 is one.

Another option is a modulating condensing water heater. They are basically a modcon with a storage tank combined. The heat exchanger doesn’t have tiny passages like most modcon or tankless water heaters. The tank provides longer fire times which helps in small well insulated spaces. The HTP Phoenix has a stainless tank to prevent rust out from condensing. It’s the method I used as my house had such a low load (12k-18k btu per hr)nearly everything else’s was over sized. By putting it on low I have decent cycle times.
 

Jackfre

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Joined
Dec 26, 2010
Messages
4,411
Location
N CA
Many have used Takagi's with success, meaning that they heat. What they lack is the Outdoor rest programing. ODR gets the best out of equipment as it regulates the boiler output temp based upon outdoor temp. A "boiler" is happiest in that condition. Also, you are best piping your system primary/secondary. Most of the mod con boilers have a built in internal circulator. You would need another circle to run the radiant loop. For your size place In mid-M I'd go with a modulating wall hung boiler that would have a man fire of 60 kbtu, and that is oversized.
 

jack stand

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Joined
Feb 29, 2012
Messages
3,345
Location
Lakes Region Maine
This may be a good time to NOT "just dive right in" as you've said you have done up to this point.
Posts 4&5 reflect some of what I've been told and sound like they might be in the trade. I am not.
I'm wondering how much just the new gas piping will cost? Is oil an option?
What's the return time for the gas line over an oil tank including whatever efficiency difference?
You can buy oil in the summer and I would think that 1 tank would carry you through the winter. (Wag) Best of luck with your project.
 

like2wheel

Well-known member
Joined
Oct 29, 2014
Messages
1,693
Location
On an as needed basis
Do not be tempted by the cheap tank or tankless domestic water heaters. They will not last long term and is false economy. Condensing will rust out the tank type heaters and the heat exchangers on tankless are designed for low flow/high temp rise which is opposite of a boiler that has a low temp rise and high flow.

A cast iron boiler is best for durability, some lasting 40 years or more. Modulating/condensing boilers save some fuel and have fancy venting options but need regular maintenance. The are a few cast iron boilers with an add on SS condensing unit that seem to be a good comprimise. The Weil McLain gv90 is one.

Another option is a modulating condensing water heater. They are basically a modcon with a storage tank combined. The heat exchanger doesn’t have tiny passages like most modcon or tankless water heaters. The tank provides longer fire times which helps in small well insulated spaces. The HTP Phoenix has a stainless tank to prevent rust out from condensing. It’s the method I used as my house had such a low load (12k-18k btu per hr)nearly everything else’s was over sized. By putting it on low I have decent cycle times.

$3700 ea.
 

Jackfre

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Joined
Dec 26, 2010
Messages
4,411
Location
N CA
This may be a good time to NOT "just dive right in" as you've said you have done up to this point.
Posts 4&5 reflect some of what I've been told and sound like they might be in the trade. I am not.
I'm wondering how much just the new gas piping will cost? Is oil an option?
What's the return time for the gas line over an oil tank including whatever efficiency difference?
You can buy oil in the summer and I would think that 1 tank would carry you through the winter. (Wag) Best of luck with your project.

As an old oil guy who saw the light, I would not suggest oil in todays world. Yes, it is great heat, when properly set up and maintained but compared to gas it is well and truly stone axe technology. Maine is action central for oil. I do not know how well supported it is in mid-Michigan. There are issues with the bio fuel and components. Oil pump manuf have had just a hell of a time with it. My biggest complaint with oil is the lack of technology. Oil burners are single stage, on or off. given a 140,000 btu/gal the minimum nozzle used is .5gpm, or 70kbtu, which is oversized for the given load. Most techs on a service call finding a .5 nozzle will replace it with a .65. They don't foul up as much, given filtration and nozzle problems. Also, I would hate to give up the sq ft for a 275 oil tank and cast iron boiler.
 
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jack stand

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Joined
Feb 29, 2012
Messages
3,345
Location
Lakes Region Maine
I'm pretty sure I'd sing a different song if I had NG available. I'm one of those guys that likes to live in a place where it's not feasible to run a gas line for a house every 3 miles apart and 1500' off the road.:thumbup:
Propane is $imply $tupid up here . Bought it just last week for our dryer and range, $4.35/g., but it only took 33g since last year's fill.
 

Tduby

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Joined
Apr 5, 2016
Messages
496
Location
Da U.P.
You had access to natural gas and went with electricity? Did you do a load calculation even really well insulated and a tight building I have a hard time seeing 30k btus being enough on colder days.
I guess at this point run it see what happens I’m sure you will be able to keep it above freezing so not the end of the world if you can’t keep your garage heated to 65 during a polar vortex.
 

david5253

Active member
Joined
Nov 26, 2013
Messages
35
Location
Cripple Creek, Colorado
Have used a direct open system, in the last 3 houses we built, with a Rinnai on demand water heater.

They were 199,000 BTU's propane units and heated 4400 square feet and supplied all the domestic hot water. Location is Colorado at 8200 feet above sea level. In floor tubing is 7/8" PEX rated for potable water and all pumps are stainless steel. No problems.
 
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That1Guy

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Joined
May 9, 2014
Messages
76
Location
Mid Michigan
You had access to natural gas and went with electricity? Did you do a load calculation even really well insulated and a tight building I have a hard time seeing 30k btus being enough on colder days.
I guess at this point run it see what happens I’m sure you will be able to keep it above freezing so not the end of the world if you can’t keep your garage heated to 65 during a polar vortex.

As I said in my ridiculously long initial post (sorry again for that) that I didn't do ANY calcs. I used the electric DWH because A) It was made available to me - brand new never installed. B) I liked the idea of it requiring no venting ie no penetrations of the walls or ceiling C) The need to run a 100' gas line to bring the natural gas to the shop.

As for going with a fancy shmansy boiler with ODR and all the bells and whistles - that's just not in the cards. I have neither the finances nor enough winters left in me to see any kind of ROI on such luxuries. As I said, so long as it can keep the slab warm enough to offer 55 degree air temp, I can bump it up with the air coil or any of the other heaters I have around here.
 

Rabbit929

Active member
Joined
Oct 27, 2017
Messages
41
Location
North Dakota
You had access to natural gas and went with electricity? Did you do a load calculation even really well insulated and a tight building I have a hard time seeing 30k btus being enough on colder days.
I guess at this point run it see what happens I’m sure you will be able to keep it above freezing so not the end of the world if you can’t keep your garage heated to 65 during a polar vortex.

I will say I have a 30k radiant vented indoor space heater from the 30’s that actually worked really good in my 20x25 without an insulated ceiling.
Problem is it got put in the garage because it wasn’t working right anymore, I got it to work for a little while before the heat exchanger finally bit the dust. Wish I could find another similar unit but the new garage specific ceiling type forced air heaters are much cheaper.
In a garage I really like radiant heaters. Forced air seems to go straight through the ceiling. But if you are insulated good I would think 40-70k btu should work out good IMO.
 

Rabbit929

Active member
Joined
Oct 27, 2017
Messages
41
Location
North Dakota
As I said in my ridiculously long initial post (sorry again for that) that I didn't do ANY calcs. I used the electric DWH because A) It was made available to me - brand new never installed. B) I liked the idea of it requiring no venting ie no penetrations of the walls or ceiling C) The need to run a 100' gas line to bring the natural gas to the shop.

As for going with a fancy shmansy boiler with ODR and all the bells and whistles - that's just not in the cards. I have neither the finances nor enough winters left in me to see any kind of ROI on such luxuries. As I said, so long as it can keep the slab warm enough to offer 55 degree air temp, I can bump it up with the air coil or any of the other heaters I have around here.


As your cheapest bet, keep your slab say 50 degrees, and see what it runs. I know my father in law runs electric heat in his triple stall (non slab) and he figured it runs him average 30-60 a month to keep the garage 70.
I’m in North Dakota. Home of the damned polar vortex of cold.
 

Tduby

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Joined
Apr 5, 2016
Messages
496
Location
Da U.P.
As I said in my ridiculously long initial post (sorry again for that) that I didn't do ANY calcs. I used the electric DWH because A) It was made available to me - brand new never installed. B) I liked the idea of it requiring no venting ie no penetrations of the walls or ceiling C) The need to run a 100' gas line to bring the natural gas to the shop.

As for going with a fancy shmansy boiler with ODR and all the bells and whistles - that's just not in the cards. I have neither the finances nor enough winters left in me to see any kind of ROI on such luxuries. As I said, so long as it can keep the slab warm enough to offer 55 degree air temp, I can bump it up with the air coil or any of the other heaters I have around here.

Well run it and see what happens please keep us updated I’m very curious to see how warm you keep it and how much it costs you.

For the record My fancy smancy boiler ran me $800 I have 1: 3/4” for gas and 2 3” for air in and out. All considerable smaller than the big 12’x10’ garage door 😉 I used about 145 gallons of propane for my 36x80 garage
 

fitter30

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Joined
Jun 23, 2019
Messages
2,987
Location
Peace Valley,mo
3.3 btu's per watt, one kw 3300btu's
Nat gas 100k per cubic foot
Lp 91k per gallon
Just figger cost with taxs, delivery fees and efficiency. Electric 100%, gas what ever type of boiler you pick

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