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using a microplane/file/? to remove rubber

BTL-A4

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I have some hard rubber jack stand pads that I need to make the main channel deeper on. I think something like a Microplane would work, but it is too wide. Is there some other tool that will neatly and easily shave down hard rubber? I need something about 1/4" wide or so.

I thought about using a burr bit on a die grinder but I can see that getting out of control really quick. I think I need something non-powered for better control.
 
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RTM

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I would suggest a Vixen file, but I think they have safe edges. My next choice would be just a flat coarse file used on edge. Then the power tools like a bandsaw or a tablesaw, and then may be a dado plane or router plane.

Skinny micro planes are fragile, I had a roundish one, bent it on the first use, and the metal separated from the handle on the next use, and yes I may have expected too much of it.


My preferred tool would be an Iwasaki carving file, but they aren’t cheap
 

rlitman

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...I thought about using a burr bit on a die grinder but I can see that getting out of control really quick. I think I need something non-powered for better control.
I've used die grinder burr bits designed for wood/ice carving on hard rubber with great results.
 
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BTL-A4

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I’ve made a number of rubber components on a radial arm saw.
How did you hold them?
I've used die grinder burr bits designed for wood/ice carving on hard rubber with great results.
How did you hold the part? Did you find the grinder getting away from you at all, or did it cut away material without any issues?
I modified my jack stand pads (Hockey Pucks) with a hacksaw blade
I think that's what I'll try. I need to remove about 1/4" from the slot to make it deeper to fit the pinch welds on my car.
 

rlitman

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...How did you hold the part? Did you find the grinder getting away from you at all, or did it cut away material without any issues?...
Well, woodcarving bits are by design made to be less prone to grabbing (i.e. kickback), but that really should apply to most die grinding tools. It's the angle grinder chainsaw bits that are so dangerous.

In my case, I actually ground out a slot into the interior or a rubber mini-golf ball, and grabbing a sphere (or hemisphere flat-side up in my case) is notoriously difficult, so I did the stupid and held it in one hand and held the die grinder in the other. Still have all 10 fingers.

If I were doing what you're doing, I'd either hold the pad (while still mounted on the Y) in a bench vise, or if it's too big to do that, clamp the stand to my bench, and then two-hand the die grinder with at least one palm well supported on something, taking gentle passes. The lighter a touch you make, the less likely it is to grab.

I modified my jack stand pads (Hockey Pucks) with a hacksaw blade
That's feasable. I used to have a rasp made out of hacksaw blades (Shinto Rasp) that I would expect would work well on rubber. A hacksaw is just a very narrow rasp. The hardest part would be keeping the blade from falling into previously cut grooves. Power tools mostly avoid that trap.
 
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BTL-A4

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I used a cordless die grinder set at 22K RPM with a 3/8" diameter bit. I clamped the puck to the workbench. It worked surprisingly well. Here's a photo of the set up for anyone else wanting to do this:
P6280006.JPG

It sprayed rubber everywhere. The bit got a bit squirrelly depending on where I applied pressure, but I was able to control better than expected.

Thanks to all for your responses and help!
 

RTM

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Geez, did not occur to me before, but over the weekend I used my OMT to cut some rubber. I just cut slots, not a groove, but hardly any mess. I was gonna post this morning, but time got away from me. Used a wood cutting blade.

Two slots where you want them, to the depth you want. Then to excavate, maybe lean the tool back, moving the cutter into the waste area? Or a chisel?

I would have put a roof over the rotary tool n bit to try to control the blast radius.
 

Fixr

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Water makes a huge difference when cutting rubber. Just enough mist to keep the rubber from melting, not the full output of a 3/4" garden hose straight into the cooling slots of your electric cutting tool.
 
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