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vfd or phase converter?

jakeh

Member
Joined
May 30, 2014
Messages
8
Location
SW Minnesota
I am in the process of getting a new shop set up. I have a one horse rpc that has done well for my small lathe and grinder, but will need to go bigger for my 5 hp air compressor and a miller intellaweld 650. How large a phase converter would I need for the welder? Would it be possible to balance the voltage on the three phases for motors ranging from 3/4 horse to whatever the welder will draw? Would a vfd be a better choice? I don't know how or even if a vfd would work to power the welder.
 
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rsanter

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Dec 22, 2007
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18,490
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visalia ca
A VFD will not work on a welder.
Look at the welders specs, some welders are single and three phase. In that case the welder only uses two of the three phases

Bob
 

454ragtop

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Mar 24, 2008
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Location
Carver, MA
Can't help on the welder, but I'd recommend changing the motor on the compressor to a single PH one.
Jim
 

A_Pmech

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May 8, 2007
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8,002
Location
IL
Yes, that machine can be made to run on single-phase. How big of a service do you have? That Intelliweld is going to need about 200 amps of it. :)

I'm all for large equipment, but a 650-amp CC arc welder in a home shop is probably a bit excessive.
 
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Packard V8

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Mar 16, 2009
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7,380
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Spokane, WA
Careful on using a rotary phase converter on an air compressor. Some compressors will start under load and run on a RPC and some won't. The rule of thumb I was given is it takes a 50% larger converter for an air compressor than the horsepower of the motor on the compressor.

My machinist has a shop full of RPCs, but he has to run his compressor on a large single phase motor.

jack vines
 

larry_g

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Joined
Apr 28, 2007
Messages
16,867
Location
oregon
http://phase-a-matic.com/VoltageStabilizerDescription.htm

Give the company above a call. They are the professionals. What you are getting into is pushing the limits of most garage hobbyists capabilities. I had a friend that powered his shop, including some CNC stuff and swore that the power from the Phase-A-Matic was better than some commercial power.

lg
no neat sig line
 

sailah

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Sep 17, 2013
Messages
165
Location
Hingham, MA
I had a 10hp RPC in my wood shop for running up to 7.5hp motors. My compressor ran fine and was 5 hp. I would double the size for hard starting loads. My table saw was the biggest load because it was a direct drive and swung a 18" blade. Lots of inertia to get that running.

I also bought a miller gold star 400 TIG welder with the plans of running it on three phase as it was three phase only. It would not work. I had my buddy who is a nuclear electrical engineer and runs serious electrical **** at the power plant come over and diagnose. He hooked up all sorts of test equipment and basically said...

"The SCRs are not firing, the power isn't accurate enough". :dunno: Or something like that. Basically the rpc was good for motors, but not electronics. I sold it and bought a single phase machine. A VFD will def not run the welder.
 
OP
J

jakeh

Member
Joined
May 30, 2014
Messages
8
Location
SW Minnesota
I realize that a 650 amp welder is more than I need, and most likely never will push it that hard. Its my nephews machine that he got for $350, its like new and he wants to bring it over to let me use. It would give me stick and tig capabilities that I don't have now and would be a power supply for the induction forge that I've been jonesing for. I have 200 amp service in the shop.
 
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