Hey there. I’m in the same position. These gearboxes and those with serviceable gears (less than three teeth in a row broken) are getting a little more difficult to find.
Being helical gears, reproduction gets very complicated. Most gear shops (including those mentioned above) do NOT carry helical gears, and those that will make them for you will require plans.
There is a guy, Jeff, who runs Walker Turner Serviced Machinery in CT who does have the plans Anna machine shop who can make them. They are pricey though, at like $400-600 per gear. No, that’s not a typo.
I thought about replacing mine (and I’m missing the same “double” gear with straight gears. The downsides are:
- less strength
- more difficult engagement
- noisier
* the last two I could care less about but the first is concerning.
Alsobnote, that the 16” and the 14” had differing gearboxes at certain times. WT made these with BOTH 10 deg and 30 deg helix angles. Why, God only know.
If this helps, here is what I have been able to gather about each of the gear dimensions.
If you do find a willing and reasonable manufacturer, please text or call me, maybe we can get a group buy or bulk deal going: 631-704-4596
1. Drive gear for lower wheel
Diameter: 6 inches
Width: .5 inches
Shaft Diameter: 0.75 inches
Keyway: Woodruff 5/32 inches thickness
Helical: 10 deg
Tooth Count: 94
2. Combo Gear
Diameter: 6 inches
Width: 0.5 inches
Shaft Diameter: 0.625 inches inside BRONZE bushing (this gear must spin freely)
Helical: 10 deg
Tooth Count: 94
**Combined with (attached to):
Diameter: 2 inches
Width: 0.625 inches
Shaft Diameter: 0.625 inches inside BRONZE bushing (this gear must spin freely)
Helical: 10 deg
Tooth Count: 30
3. Attached to 4 step
Diameter: 2 inches
Width: .625 inches
Shaft Diameter: 0.75 inches inside BRONZE bushing (this gear must spin freely)
Helical: 10 deg
Tooth Count: 30
Hope this helps!