anyone who doesn't think Craftsman can make it back to the US isn't thinking hard enough... it's definitely possible, but not the way you think. it's not just going to take being patriotic to do it. you have to do manufacturing a totally different way, not with a factory of workers but a factory of robots. it's going to be a lot cheaper to hire a few guys who can keep the robots running smoothly than to hire guys standing in front of grinders. you'll need some programmers to program the robots, but you only do that a few times until the software is stable. you'll probably have to buy the robots from Germany or Japan to start, hence anyone planning to do this needs to take a long term view on their money... up front investment is high, but once you get the system working and running smoothly, you can have a very efficient factory that will probably beat the Chinese cheap labor.
but that aside, you don't need to beat the Chinese cheap labor. everyone already thinks "China" means crappy stuff... so, you play on that.. you make a cheaper line of tools to be on par with the China stuff, but you mainly focus your development of new tools and marketing on being "better than Chinese" and ask for a 10-20% premium... it will sell, I promise you that, but not in huge volume. that's ok, that's part of the plan... it'll be a profitable sale at least. But more importantly, you start making the brand mean something really positive.. people know they can pay 10%-20% more and get a much better tool and not break the bank for snap-on. Once you have the brand recognition again, remember that "on par with China" tool ?... it's gonna look a lot better because people will associate positive things with the brand... so, even if the quality is the same as China, and the price is the same, they will buy "Craftsman Home tools" brand because the "Craftsman Pro" brand is awesome.
that's how you get it done folks...