Well, things have been kinda slow out here at Odd Acres. Work has been very busy and I have been traveling A LOT.
A little while back my dad gave me a Foredom flex shaft polisher/grinder. Poor thing...

It needed a lot of help. So time to tear it down.
It was pretty nasty inside. I guess about 50 years worth of use will do that to some machinery.
One of the brush holders was broken and the strain relief for the power cord was gone. I tried in vain to get a new brush holder from the manufacturer but they said it was no longer made. (Funny, the tech service gal on the phone said that the unit I have is REALLY old. Yep, I know that) So since I now have a lathe, I bought some high temp plastic which is perfect for this application and started making a new brush holder.
So here is the new holder next to its older unbroken brother.
Once I had the ID and OD turned to size, I had to broach out the ID to make it square to fit the brass brush holder. That was fun.
I also had to take care of the commutator as it was a bit foo-barred. I mounted in on the lathe and cleaned it up. With a little hand work it was good to go. (sorry, forgot to take after pics)
After that, I took to cleaning up all of the parts of the housing and base and repainted it.
And here it is all fully assembled. This thing is handy to have around.
Thanks for stopping by!
