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Weld a Compressor Tank?

redmed

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Michigan
I know this is not recommended.
Has anyone welded their air compressor tank and been successful?
 
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stratman977

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Belle Vernon, PA
Legal and safety concerns aside, yes they can be welded but if you have to ask you probably don't know how to do it properly.

If youre welding a rust pin hole skip it because welding up the hole isn't solving the problem that your tank is getting thin.

Why do you want to weld it anyway? My guess is that if you have to come here and ask this question you already know its a bad idea so follow your instincts and find a better tank to put your pump on.
 

Lx460

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Central Florida, USA
The real problem is it's not just a hole in the tank. The tank is likely rusted from the inside and if there's a small hole visible, the inside is probably very bad. From a safety and financial standpoint it's not worth it. To do it properly would be expensive but to do it cheap would be dangerous.
 

Givl Reggin

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Epoxy and a piece of metal to patch the area would be my way of doing it - if you can get the patch inside the tank all the better. but, like others have already said; it probably time for a new tank.
 

zkling

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Jan 23, 2007
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I know this is not recommended.
Has anyone welded their air compressor tank and been successful?

It's one of those things, if you have to ask...... Think of it this way, how did the tank get manufactured in the first place?
 

Jure

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Croatia
i would prepare the area,with a wire brush or sandpaper and weld it with E7018. you can use a flap disc as well but make sure you dont grind off way too much.
 

Jure

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Epoxy and a piece of metal to patch the area would be my way of doing it - if you can get the patch inside the tank all the better. but, like others have already said; it probably time for a new tank.

is this some king of joke or? epoxy or jb weld on a pressurized unit is far from safe :lol:
 

RedRabbit

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SoCal
Unless they are a certified pressurized container welder, it will blow up at some point.
 

metaldad

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nw indiana
no.
unless you're certified.
a tank that you 'practiced' velding on lets loose and causes damage,,,, i think you just let the insurance company off the hook
 

CNGsaves

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KS and OK
^ ^ Duck is right . . . .
. . . . .
. . . . . . . What EXACTLY is the OP proposing to do ??? WHY ????

Lastly . . . PICS or It DOES NOT EXIST !!! :D . . . :evil:

:needpics:
 

metaldad

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should not practice weld on a pressure bearing vessel certified by someone else, unless you are weld certified and have the insurance to back it up.
period.
unless you do not care about liability
 

BDT/NWMN

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Erskine, Mn
bore the pinhole to a 1" diameter.... put a candle in the hole and seal with wax....
lite the candle and enjoy the flicker..... much brighter idea than attempting to weld.... HaHAhA but I am serious
 

Scsmith42

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Nov 20, 2014
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New Hill, NC
I have welded bungs into small tanks with TIG - steel rod and also furnace brazing rod. Have welded bungs into larger tanks with 7018.

You need to know how to make a good weld if you plan on doing it.


Scott
 
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Rock knocker

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Aug 14, 2014
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We actually just threw away the tanks for 15hp and less compressors. Our ASME paperwork, Hartford Steam Boiler and WaDept of Labor and Industries cost was more than a new tank cost at Graingers, much less labor.
 

Outlawmws

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The Badlands
The OP never mentions a hole.
You all just made that up.

He could just as well be welding a bracket on to it.

You guys read so much in to so little....

^ ^ Duck is right . . . .
. . . . .
. . . . . . . What EXACTLY is the OP proposing to do ??? WHY ????

Lastly . . . PICS or It DOES NOT EXIST !!! :D . . . :evil:

:needpics:

It doesn't matter; unless you are certified for welding pressure vessels, Don't....

Plenty of questions have been asked; the OP is silent. I smell troll. [/thread]
 

AmickRacing

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Apr 17, 2006
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Rapid City, SD
My vote is weld it up, that won't hurt a thing. Just don't put it back into service as a pressure vessel. Make a BBQ or forget out if it.
 

Tronyadorable

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Sep 25, 2014
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I know this is not recommended.
Has anyone welded their air compressor tank and been successful?
I used to build them
Stay away.
If you can find an ironworker(union--structural) with current certification, let him do it.
Most idiot mechanics have no business owning a welder.
 

Ed ke6bnl

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Aug 1, 2005
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Agua Dulce, Calif.
I had a small air comp. about 20 gallon and it dragged on the ground when you wheeled from place to place and did not realize it till it was leaking. I silver soldered it and used it for about 5 years and sold it the same way never an issue. saying that not saying to do it, worked for me.
 

bsaint

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Manchester, CT
Since we don't know the OP's talent as a welder, we all say no. But any one of us that has been a commercial welder probably has enough skill to weld in a repair plate. That is don't weld up the hole, but weld cut out around the hole until you get solid metal and weld up a oversized patch panel. Since I run 90-120 psi in my shop, I would be fine putting it back into service. Critical pressure steam vessel - that's another story.
 
OP
R

redmed

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Michigan
Well I guess it's going to be hard to find a guy to weld my tank even though someone welded it when it was built.
 

Heavymetalmechanic

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Calgary, Alberta, Canada
Well I guess it's going to be hard to find a guy to weld my tank even though someone welded it when it was built.

You provide very little information from which to form a response.

Unless you are a welder certified for pressure vessels you should not weld on the TANK. Welding to the brackets is fine so long as it does not affect the TANK.

Don't ask a question, provide no context, then get snarky.
 

Outlawmws

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Well I guess it's going to be hard to find a guy to weld my tank even though someone welded it when it was built.

Yep, getting "someone" to weld it will be tough, (whatever it is that needs welding) Getting a certified pressure vessel welder should be easy. He will also insist on it being pressure tested.

And ditto what Heavymetalmechanic said...
 
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redmed

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Michigan
You provide very little information from which to form a response.

Unless you are a welder certified for pressure vessels you should not weld on the TANK. Welding to the brackets is fine so long as it does not affect the TANK.

Don't ask a question, provide no context, then get snarky.

I'm not being snarky ... Sorry if I come across that way. I asked a question if it was possible to weld a leaking tank. Most of the answers said it was not a good idea and to buy a new tank. I wanted to know what most of the guys here thought of that idea before I loaded the compressor in my truck and drove around to find someone to do it. Now I know what most of the welders would say. I avoided wasting my time and a bunch of snickers and sneers and yes snarky responses. I was hesitant to have it done but thought that maybe I was limiting myself. Now I know my instincts where correct.
 

Outlawmws

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So why don't you explain what the issue is IN DETAIL, and maybe post pics? if is a small homeowners tank, I can tell you it won't be worth messing with. if its an industrial tank, maybe.
 

waltmcq

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Nov 22, 2006
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252
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PT
Panic Panic Panic

if you haven't done it and am certified for 85 years you can't do it and never will be able to do it. Cut the tank up into pieces 1/2" or smaller and scatter it to the wind.

Yes it serious and yes it can go bad but you know your skills and whether you can do it or not. Rusted tanks can be a waste of time but maybe you're just adding a foot or something simple. Just be smart.
 

BDT/NWMN

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Erskine, Mn
I'm not being snarky ... Sorry if I come across that way. I asked a question if it was possible to weld a leaking tank. Most of the answers said it was not a good idea and to buy a new tank. I wanted to know what most of the guys here thought of that idea before I loaded the compressor in my truck and drove around to find someone to do it. Now I know what most of the welders would say. I avoided wasting my time and a bunch of snickers and sneers and yes snarky responses. I was hesitant to have it done but thought that maybe I was limiting myself. Now I know my instincts where correct.

I am glad Your question was answered to enable a final decision on that tank;;;without regrets... Reading your initial post,, No leak was mentioned, but based on most of the questions concerning welding on an air tank involve a rusted out bottom on the tank.. I believed most of us assumed that was the case with your tank... When your tank was built, it was all new steel that was welded under engineered design and specs.. , then it was tested.. To return your rusted tank to it's prior safe condition would be unfeasible costwise for a majority of the smaller tanks..... I believe this is what most of us agree on.
 
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Strouty

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Mar 21, 2010
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Southern Maine
I second the fact that no leak was ever mentioned. When you post a question try and be more clear, you will get much better responses. Of course we take pride in telling people not to do things that can get someone killed.
 
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redmed

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Oct 27, 2014
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276
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Michigan
OK My bad. I guess I should have specified that my tank was starting to leak. I assumed (as did most of the respondents) that the reason I would have the tank welded was to repair a leak. It would quite foolish to weld a pressure vessel for any other reason. The only thing I can think of that someone would weld a tank is to:
Weld their name on the tank
Weld a shelf or bracket on the tank

I had my answer and just wanted this string to stop but if you guys must continue so be it.
 
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