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Welder cart modifications

rattle_snake

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Jun 25, 2015
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Disclaimer: Read at your own risk. I do not claim to have the best skills or equipment, nor am I comparing my $#!& to yours. ******* in my Cheerios may or may not make you feel better about yourself. Your welcome to build your cart however you wish, this is just a look at how I did mine.

I recently picked up a Miller plasma cutter on CL and needed to find a home for it. A cart that would work for both the PC and welder seemed a good fit as I have limited floor space, however I'm not sure you can put a Lincoln and a Miller together...
After looking at some other cart projects I concluded that a 4 link with coilovers probably wasn't necessary and something above a chopped up shopping cart or lawn mower frame would suffice.
So I chose to modify my existing POS cart that came with my MIG machine I bought used long ago with scrap material. The poor cart has many hard miles on it, with the tiny front casters completely shot. Raising the upper shelf would allow the PC to fit underneath, so I figured it was a good reason to throw a lift and bigger wheels on it. Everything is better with more lift and bigger tires.
Step 1 was to chop the shelf off and extend 6". With the equipment placed on it for a test fit, it was a wobbly disaster literally held together with 8 sheet metal screws. To increased rigidity, tack welds were added in the right places which made a huge difference.

Next was replacing the front casters. The studs where too short so nuts were welded on the bottom of the frame for adjustable mounting. Casters need the swivel to be horizontal, so the rear axle was jacked up to the same height.

The cables needed somewhere to hang, so a roll bar looking addition was built between the bottle area and the shelf, to allow the spool door to open. Also added a tube to hold the MIG torch.

A Motor Guard filter for the PC was placed near the front for easy access to it's air inlet.

The cables for the PC are stiff and have a mind of their own... Might add a lower peg to wrap them around. Had fun with this little project, and like most others will continue to modify as needed.
:beer:
 
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skipnay

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Dec 11, 2014
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Sometimes that is the best when you just fix something to make it better for you!!!
 
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jjgag60

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Mar 27, 2011
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looks good, i am about to mount the same water filter does it matter if it opens from the top or the bottom? when you figure out how to manage the cables please let us all know.
 
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rattle_snake

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Jun 25, 2015
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Chandler, AZ
looks good, i am about to mount the same water filter does it matter if it opens from the top or the bottom? when you figure out how to manage the cables please let us all know.

I couldn't find any info regarding mounting orientation/restrictions on Motor Guard's website, but the stickers hint at how to mount it. If you look at the M-60 that has the larger ports located on the top, the T-handle is also still on the top.
Looking inside and given what it does I think it wouldn't matter.

For the cables I went ahead and made a lower hook. I welded a nut to the oval piece and ran a stud through a piece of tubing.
 
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rattle_snake

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Joined
Jun 25, 2015
Messages
5,175
Location
Chandler, AZ
Re: Bottle cart modifications

Improvements to the welder cart motivated me to make some to my custom bottle cart. When I first bought the torch I used a hand truck for a cart and left everything connected, but the torch was falling off and the sharp bends in the hoses over time cause them to crack. Then I build a dedicated cart from leftovers (about 5 years ago), and bought a new hose set and stored everything back in it's case. But now I don't use the torch much because it is a PITA to set up.

So the goal was to modify the cart to hold the cutting head and hoses.
Before:

I made a goofy looking contraption out of 4 pieces of tubing that also extended the handle up higher. I usually make everything square, so this time I intentionally didn't and just eyeballed everything.

I added a piece of re-bar to hold the cutting head. Sometimes the little projects are more fun that the big ones.

Side note: The torch was a HF.. I was getting backfires in the handle and it wouldn't cut. After understanding it's guts, I determined that the gasses were mixing in the handle. The inner concentric tube was cracked!
:yikes:
 
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