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Welding Question - Voids after grinding smooth

Mike_C

Well-known member
Joined
Mar 16, 2011
Messages
168
I'm welding up a new base for my CNC mill, and some of the welds need to be ground smooth. Using 2" 11 gauge tubing with a millermatic 211. All edges are beveled as well.

Here is a picture before welding

Nz2xSmGxTxNKQ6EC-kdI30XrCjfAIm-RcPxzAatigoCNhreYE64iYHmh6EYN-c19QHT29H9PKo3fdul37GE0-faln7CzIG6XLCW3S9DArlI-UGEl39tF2KcUnnxSEDdHmdTl711jnmO2HWZuE49UrJH7U9JA1kIiU7DfOeNCV1e-n_02NgrPtjWDWXlgzFI4i5Zp5bHrKuTcZtWSYhYyEOcW-R-HQPfP38seNkyLMSpkaPoybHofK6w-zuq83j2V6MFsVsrSfkI6_0o_Jrlf-hz7X6fgTfftfWCps1PZqoBUDzlaiDA9pI2plzYq_SZxWY5i1c8j4yDLwhfHOgn4CKqhNtkC2t60y-hXN9OCfzYOWnCLEMO-2SS9gIAJ_Ygj3ZiemVwu9P5JEMdAIak5FORtySOZl_Zhn_74syKJCSfjoIT8NEzVVslox_lt2mTtveAcIyvYsuTgg89JWtzUdbmzxip6W5BjUUWpP0tQDr-Nl3JWIznpb-vSajIjIOgoENqtXKkC1eqaV70c4nJBo7lTke-V4vPfIAUY7SgKkEoDbqCQr-R9_0t4zZNP6HUKz_0i8gL9Zsl3CU8dq0ElmMz9og2NM7k=w1421-h799-no



And here is a picture showing some of the welds ground smooth, you can see the voids I am getting. I've always gone back over welds like these to fill in the voids, grind, fill, grind...

91usHNPiyyFaAnq0LvbDU95AvdC_zpAvsD7_I4_VRsdFFHcwL35dUNy-X4qRsMKnqTYvHQoZDse6MMOtC4jSUhSknSrYnmQJ3FGtfEsVMOvkD0hu_Vr49mlRjCf_wbZCTLNKYmq3exfpkD4t3lYJvexYyuEbAomuAul4Ty5Dp8fqHh4G-NK2TJWR3tDqBcqTVL4QXesFL3hvbabUPTWyvLAn7_XGymKh6h173k8vOY-X5v1oLZ-CskQfn0w5rMe-2b-0VWyjUfxIhI5zagK3CVTdp238r9525pwHbZxlXZVZgeBOqVaT3UL4fV5JOQbBBVIrST-877q4KTqnOcLv9CrTo3sTKFVQlBlhUEqKUxjILhL4kexd7Xb1JuAGb_yAbmstlRAdotP-ojeQi5HMuctd52qRlC-TyZsODpQY2uv4boF81HMajGHFTz2kIiXXhlv7uS0vje-qkUvjpLNZ1ituziQ17pHvtsWWvSPyawbnFA0tH7irV8spA_xKnqI7p_XlSCnN5z1US8mUKC3T_x4BXAnbJGuK6HyDCJ4K0MeyW_WltfFwrRjTxW9fYuU0QE9xt-IF1FcZ3OFnAWSkoj56DUwNS2A=w1421-h799-no


This will be the final result if all goes to plan

lYzKe_NfHfinIxqXSea2KlWwYqgN12oKc5kcha3hMa5nTLgRThroTshNhGNAeD71mNQ9WlkyFimF7oThA-j00Emhx5vDkRKbMp2-iAhkHYhUXKTWeghYpRA-G3M60H_0r9JrWPK5rflx4Kv5NxJiWf8ad9Il5PvuKVvYxftJ_098FdG_3ZScJxeSLgDh4qVCdgxKQlMeqmffBrw_W9EsqPCPcSGbp0DibLxNBe9TAPneHJcC2_ICJS48ENnCSHf75JtMIAMn1-b2gkmRXez6ogS7wgg3n4gssZhf2qbaIfQjW4DSpZuY2-SPzylpcMTgctmebkaW2A8b1e3fpOjwwrgZZGmd7aiKb7Xrih6SnwuHoJQ3fCfpkbdKANIc6QhkbZGvwlXgXRkUGBz3W690WH3MDw8xySAL4NQRv5-BvtTTTOX2le5DpOkwMxYo47o-zrAJcmacL6kxOsbvWZofQh0uudFO6wWMuEAZ5RYdppYukqYM9wBTOySmj5z9UcGiFZkX1E0PIi_wPBlU3dTfvhPqKkuin-SyyM_NHShTAQl6OfXbagUzyOB8L8f0tFIvUJhSyS2WT_BAnrFG4uztIGjOnNNp8jU=w793-h799-no
 
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Know Wosad

Banned
Joined
May 15, 2016
Messages
811
Drag or push?
Circle motion or back and forth ?

Here's how I mig weld...since RayGun was loitering in DC.No I wasn't South Carolina ;-)
Ohio ;-)
 

Superbec

Well-known member
Joined
Sep 7, 2015
Messages
931
Location
Netherlands
it is called "undercut" it's a welding defect , it's caused mainly by p.w.d.k.w.t.h.t.a.d.

for your current application is not that big of a deal , use some bondo
 
OP
M

Mike_C

Well-known member
Joined
Mar 16, 2011
Messages
168
pulling, circles. I'll try pushing, thanks.

I always forget the proper directions. By pulling, am I blowing to much gas into the weld? Or is it a heat thing? I'll watch the video after work.
 
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OP
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Mike_C

Well-known member
Joined
Mar 16, 2011
Messages
168
Drag or push?
Circle motion or back and forth ?

Here's how I mig weld...since RayGun was loitering in DC.No I wasn't South Carolina ;-)
Ohio ;-)


Thanks Jody, I've come across your channel a few times over the years. I ended up watching your mig basics playlist to give my self a refresher. Also watched a few other videos, keep up the good work :beer:
 
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