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Welding Table Top Rusting

dtep

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Sep 24, 2011
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SW Ohio
I was wearing leather sleeves while doing some welding in my garage a couple of months ago and got them pretty sweaty. When I was done, I put them on the welding table and didn't move them for a week. When I did move them, the table had started to rust where the sleeves contacted the surface. I've steel wooled it, hosed it down with brake cleaner, wiped it down with light oil and it continues to rust. Does anyone have any suggestions on how to stop it? After I stop it, then what should I coat the surface with since it doesn't get used that often?
 
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astroracer

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Get some Metal Prep from Eastwood. Use some maroon ScotchBrite and scrub the whole table top with it. It will remove any surface rust and it leaves a phosphate coating which protects the surface and stops it from flash rusting. I use it on all of my work tables, welding tables and even the lathes and mill. It doesn't leave an oily surface and doesn't impede the weld ground on my tables.
Mark
 

pepi

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Get some Metal Prep from Eastwood. Use some maroon ScotchBrite and scrub the whole table top with it. It will remove any surface rust and it leaves a phosphate coating which protects the surface and stops it from flash rusting. I use it on all of my work tables, welding tables and even the lathes and mill. It doesn't leave an oily surface and doesn't impede the weld ground on my tables.
Mark

Just to add, use the ScotchBrite and Metal Prep on a jitterbug for the clean up.
 
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jumbojak

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Just use it. It's a welding table. Who cares?

Hit it with a 7" grinder.

If the table is for precise layouts that might not be an option. I've known welders who went to great plains in finding a flat piece of plate for a finishing table and then maintain the table to as nearly flat as possible. No hammering, no tacking to the table and grinding. They aren't as meticulous as to hand scrape the table for flatness but they come dang close.

That's not to say that the OP is in that situation but it's a possibility.
 

brianpgriset

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Quick coat of paste wax works great for me. Usually last 4-6 months. When I see rusting I'll hit it with a 9" wire wheel and wax again and looks great.
 

TMcCay

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I agree with the Ospho. It's easy to find, True Value or Ace Hardware around here and reasonably priced.
 

RobSmith

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Find a "rust converter" with Phosphoric Acid in it...that product will eat the rust rather than seal over it. A wipe down with lanolin oil will seal it afterwards.
 

Gamble

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I would NEVER hit my table with brake cleaner!!! What it you weld something and spatter gets on there....toxic fumes...........dead
 

78Bird

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That only happens if there's still cleaner there when you weld.

After it evaporates and the air is clear, its totally gone.

On the other hand, brake cleaner is rough stuff, it removes any oily or waxy residue that might have helped prevent rust in the first place.
 

jumbojak

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I could be wrong but the phosgene risk with brake cleaner only applies to the chlorinated stuff. Haven't seen that on shelves in a while. Still, better to be safe than sorry.
 

TX63CONV

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The phosgene risk for sure! I think it is not worth the risk even if it has evaporated. Lots of info about this.

I still see the regular brake-kleen cans next to the non-chlorinated cans here in TX.
 
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OP
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dtep

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SW Ohio
That only happens if there's still cleaner there when you weld.

After it evaporates and the air is clear, its totally gone.

On the other hand, brake cleaner is rough stuff, it removes any oily or waxy residue that might have helped prevent rust in the first place.

The only place that the table is rusting is where it got my sweat on it from the sleeves. I used the brake cleaner (non-chlorinated) to try to remove whatever residue was there but it didn't seem to make a difference. It's not like that whole area is rusting, just where the sleeves touched.
 

Gamble

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Where did you learn this?
It's been posted a million times in the past few years
http://www.brewracingframes.com/safety-alert-brake-cleaner--phosgene-gas.html
That only happens if there's still cleaner there when you weld.
would you still want to risk your life at that chance? I wouldn't.


I could be wrong but the phosgene risk with brake cleaner only applies to the chlorinated stuff. Haven't seen that on shelves in a while. Still, better to be safe than sorry.
To my understanding it's chlorinated stuff yes, but they do sell non chlorinated stuff too. I have still to this day seen both on the shelf
 

Stuart in MN

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The only place that the table is rusting is where it got my sweat on it from the sleeves. I used the brake cleaner (non-chlorinated) to try to remove whatever residue was there but it didn't seem to make a difference. It's not like that whole area is rusting, just where the sleeves touched.

Apparently the brake cleaner didn't remove the oils from your skin, or salt, or whatever was left behind. It may be worth simply washing the table with good soap and water, then thoroughly drying it. Then, treat the table with wax or Boeshield or whatever you choose.
 

dffay

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I jitterbug sand mine and then spray it with a muriatic solution. Hose it. Dry it and "wax" it with WD-40. It lasts and keeps it dry.

The WD is for Water Dispersant, named by the inventor(s).

Pointless garage trivia I know-my mind can hold more worthless facts than anyone I know.
 

metalmagpie

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Seattle
Depends on what kind of welding table you have. If you have one with a machined surface, do something about it. If it's just a piece of plate, knock the rust off with a cup-style wire wheel on an angle grinder and then wipe the whole table with boiled linseed oil and let it dry.

If your table is machined, then get hold of a random orbital sander. Put a coarse piece of sandpaper on it. Now get several grades of 3M pads. Start with the coarsest. Use some kerosene for a cutting fluid and drive the 3M pad with your random orbital sander. Do the whole table evenly. Then wipe off and repeat with finer grades. When you're done you will have a beautiful matte finish. Finish with paste wax or Boeshield, your choice. All of my tables (shaper, drill presses, horizontal band saw, welding table) get this treatment once a year or so.

metalmagpie
 

rcupp

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Apparently the brake cleaner didn't remove the oils from your skin, or salt, or whatever was left behind. It may be worth simply washing the table with good soap and water, then thoroughly drying it. Then, treat the table with wax or Boeshield or whatever you choose.

Of course it did, that's why it is rusting!!
Put some ATF on it and scotchbrite it clean the next day, wash it with brake clean and ATF it again and it will be good.
 

bagged89s10

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Coat it with boiled linseed oil, let it sit for 10 minutes, then wipe off the access with a tag. Then let it dry.
 

Wes J

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Do you guys ever do any actual work? Polishing a welding table. Now I've heard everything.
 

Whitworth

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There was probably tannic acid in the leather sleeves, which left an acidic residue on the welding table. Should have polished the area with a strong base, such as baking soda/water paste. Then dry and oil it.
 

Coolabah

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Do you guys ever do any actual work? Polishing a welding table. Now I've heard everything.

yeh, well- some of us do precision work , some of us actually own and care for the table ( as distinct from employees who do not )... so , do I care for my stuff ? Heck YES

Do I replace rusted , abused , not cared for tools many times a year ? HECK NO !
Glad you have now heard everything :bowdown:
 

matt_i

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Of course it did, that's why it is rusting!!
Put some ATF on it and scotchbrite it clean the next day, wash it with brake clean and ATF it again and it will be good.

I disagree with using ATF especially. Hydraulic-type oils, of which ATF is a variant, is and are very flammable. Directionally wrong for a place which sees hot sparks and or torch flames.
 
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