I have a similar question to the OP. I have been researching flooring options and originally thought epoxy was the way to go for my garage floor. I have a 2 car garage that is about 480 sq ft. Currently we do no park any cars in the garage, although my wife would like too. The garage is used for my K-9 partner who has a doggie door to go outside and a kennel (6'x6') in the garage and some exercise equipment, Weights, Smith machine and Heavy bags, and speed bag. I find that combination of exercise equipment to be the best at catching dust, dog hair and generally being in the way.
I want to clean the garage up, organize it and be able to use it more comfortably. I do have a Kegorator and a big "Gladiator" frdge in there as well as tools and a leather couch (for the dog). I read this forum and had decided to epoxy the floor using epoxymaster and a buddy did it first. His floor came out beautiful, he prepped and prepared the floor for 3 days. The floor scratched with the first bench we carefully moved back in. He is not happy with his floor and spent way more time on the prep than I would like to do.
So, here is my dilemma:
I have ruled out the epoxy becuase of the amount of work my floor would need and how delicate it appears. I could be wrong, just going by my friends garage.
I am considering a roll PVC flooring form Costco:
http://www.costco.com/Taupe-7.5'-x-20'-VersaRoll-PVC-Flooring.product.100011176.html
I considered RaceDeck as that is really nice and no doubt top of the line, but it is significantly more expensive. Like the Op who is a fireman ( I know everyone loves fireman); I am a cop and trying to do this on a budget. I figure I can do the PVC flooring for under $1.30 sq ft?? That is with in my budget.
My next questions are:
1: I have read that PVC can be toxic? Tarpet claims that their "Thermal Polyolefin" flooring is non toxic unlike PVC??? Is that true, because that is a major concern since my K-9 buddy does sleep in the garage at times.
2: Does water / moisture getting under the product become a real issue with mold or mildew? I have read that as well. How much water could actually get under the roll flooring?
3: Would putting and underlayment down be beneficial and what about a moisture barrier?
Sorry for the long post, but I could really use some advice form you guys who have done this before.
Thanks in advance!
Jim