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Which crimping pliers (T&B)

pl_silverado

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Jul 1, 2005
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West Bradford, PA
Amen—although your arsenal outguns my modest Sargent 4100. "This is not a crimper" was my introduction to ratcheting crimpers and I've never looked back either. :beer:

Stewart

:thumbup:

That's not to say i don't use the regular crimpers i have pictured from snap-on....well come to think of it i think i've only used them a handful of times but they are handy when working in the car and you have limited room (ie under dash, etc).

I work for a communications company, and use the ratcheting crimpers everyday, and can recommend them to anyone in a heartbeat. You can usually pick up a set on eBay for $ 100 or so, I however had to purchase new ones due to company regulations, they needed to be calibrated and certified for the equipment we work on.
 
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Krokodil

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It looks like in a lot of industries non-insulated crimp with heat shrink or electrical tape is the norm and insulated crimps are more used for cosmetic reasons like end user installations, etc.

Is this correct?
 
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Krokodil

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Thinking about it, it is probably because the nornal crimps with heat shrink ( specially the adhesive type) can yield waterproof connections while insulated crimps will have to be sealed anyway with an additional layer.
 

MaximRecoil

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Feb 28, 2011
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Maine, USA
It looks like in a lot of industries non-insulated crimp with heat shrink or electrical tape is the norm and insulated crimps are more used for cosmetic reasons like end user installations, etc.

Is this correct?

Most uninsulated terminals I've seen from factories had no insulation added at all, mainly because the terminal itself is often fulled exposed (think a ring terminal fastened to a stud) and what difference does an extra fraction of an inch of exposed metal in the crimped barrel/collar of the terminal going to make?

Also, factories don't generally use a crimp on uninsulated terminals like you'd get from a pair of WT111M crimpers or similar. Instead they use terminals that have a split collar and the collar is crimped onto the wire so that it forms a groove down the center where the ends of the split collar come together and are bent/rolled down in. This is sometimes referred to as a "double roll crimp". I have a good example of this on an uninsulated ring terminal in one of my arcade machines, but I only have a webcam so I can't get a picture of it.

This picture is close enough though, in that it shows the type of crimp that I'm talking about:

crimp.png


Factories do use insulated terminals sometimes too (usually in the form of quick disconnect terminals, but also splice caps and **** connectors); there are plenty of them in my arcade machines. Nintendo liked to use Amp brand QDs, which are crimped like in the picture above, and then have a translucent form-fitted rubber insulator that slides up over the QD, like so:

ampqd.jpg


Don't confuse those with similar looking ones that are used with normal crimpers and have full coverage hard plastic insulation that can not slide on and off the terminal.

Other companies often used the same half-insulated terminals that you can find at any hardware store. Here is what a factory crimp looks like on one of those:

factorycrimp.png
 
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