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Winter Garage Tiling Project

SB22

Member
Joined
Nov 18, 2013
Messages
9
Hi All,
I’m new to the forum, but have been reading quite a lot and decided to finally dig into my garage renovation project. After seeing many of the threads here and looking for something different and "high-end," I've decided to breach the world of tiling. This is my first attempt at laying tile.

Background
I live in a townhome w/ a two car attached garage in northern California. I've been here for 4 years, and I don't have any intentions to move in the foreseeable future, but this also isn't going to be a "forever/dream" home either. I'm a young guy, single at the moment which is probably why I can get away with doing projects like this :). I spend a lot of time in the garage, working on motorcycles/cars, and wanted to do a nice, but still cost effective upgrade to it all around. This is all designed to be within reason, someday I'll build my "dream" garage, although I expect this one to be quite a nice step toward that.

Most of my work will be on the weekends simply due to work schedule and requirements. I'll try to do what I can during the weekday evenings, but don't expect to be making a ton of progress outside of the weekends.

I'm open to comments/suggestions/ideas. While I've done a lot of research, I'm adapting as I go. I've already changed my original pattern simply because of the complexity, number of additional required cuts, and my inexperience at laying tile.

Original Floorplan:
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Updated Floorplan:
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Techniques Used:
Burn in - Scraping a thin layer of thin set back and forth on the concrete to help adhesion. Then adding additional thin set and using the notched side of the trowel. (I may be calling this technique by the wrong name…)

Back buttering - Applying thin set on the back of each tile to ensure close to 100% adhesion.

Dampen concrete - Use a wet sponge to moisten the concrete as recommended by a couple members to prevent the concrete from sucking the moisture out of the thin set too quickly and allowing a slower curing/stronger bond.

1/2 x 1/2" notched trowel - Not sure if this is necessary for 12" tile, but that’s what seemed to be recommended most often on the board.

Point all tile arrows the same direction - Each tile has an arrow, make sure they're all pointing the same direction. I probably never would have noticed the arrows if it wasn't for a couple tiling videos I watched.

Mix and match - Mix tiles from various boxes to account for any minor color discrepancies. Better to have a slight color difference accounted for throughout the entire floor instead of all one box together in a single section where it'd stand out like a store thumb. My tile seems to be pretty consistent, but it's cheap insurance.


Lessons learned
Stay with the same brand tile - The accent tiles are a different brand than my primary tile, and just slightly larger. I knew this, but did it anyway. Not the worst decision, but you have to compensate for the size differences with grout lines. I'm using 1/8" grout lines, so there isn't a ton of room to compensate with.

Level the floor! - My floor isn’t perfectly level, but I was hoping to just “fill in” the low spots with a little extra thinset during the tile application. I understand this is not a great approach, but I did it anyway. I was limited to weather conditions last week, and with holidays around the corner/family in and out of town, work, etc… I was trying to get as much done as possible and skipped this step. Wasn’t the worst decision since my floor was mostly flat anyway, but there will be a few spots where it isn't perfect. Should be close, but I have a couple tiles with a little more lipping than I'd like, but I chalk that up to inexperience more than anything at this point. I did a test run with my automotive creeper and it rolls around just fine on the tile, which is the most important part for me.

Keep your batteries charged! - My drill batteries are getting older, and I was burning through them right and left while mixing the thinset. They had been sitting for a while and I had forgotten to "freshen" the charge until after I started mixing water and thinset.

I'm exhausted! - My first batch of tile was put down last Sunday and left me feeling like I got hit by a truck. I have blisters on my hands (worse than crossfit!), bruises on my knees, my back aches, etc… (I'm only 28, I shouldn't feel this old yet!)

Adhesion - The videos I watched for laying tile recommended pulling up a tile every once in a while to ensure 90-100% coverage. When I'm laying tile, there is so much suction, that you'd practically have to break the tile to pull it back up. I've pulled a couple back up by rotating and sliding them off the applied mortar. In practice, I'm only pulling tiles back up if I've really done a poor job aligning it with the other tiles. So far, that's just two tiles. The first one I tried to do this on broke.

Thin set goes faster than expected - Each bag of thin set says it's good for 100 sq. ft. Not sure if I'm using too much, or if it's because of the back buttering, but I seem to be getting about 30 sq. ft. per bag.

FAQ/General Comments I have Received
"You're not going to add any value to the house with that…" - Personally, I'd be pretty excited if I was looking for a new house and someone had decked out the garage! Bottom line, it's not costing me all that much and I'm doing it for ME! If it adds value to the house, then great, a little added bonus.

"Ya know, you should epoxy your garage floor instead…" - (This was LITERALLY said as I was laying my first 3 tiles by a neighbor, with 30+ boxes of tile and many bags of thinset sitting in the garage behind me.)
○ What I wanted to say…"Hey, great idea, would you like to return all of this for me?!" I didn't though, I was nice :)
○ Epoxy is great, just not the route I chose. After reading a lot on the forums, I personally liked the tile look better and it seems to be more than durable enough. I'm happy with my choice so far, and it's pretty cost effective when you compare it to other flooring options.

"Won't they crack/break?!" - Nope, and if they do, I should have plenty of extras. As proven by a number of members, tile properly applied will be as strong/stronger than the cement under it.

Cost/Materials
**Cost as of 2013.12.19**
These costs will definitely go up, especially as I buy more thin set. I also received a little bit of a discount on the tile itself that isn't reflected in the total figure. I had some of the necessary tools and/or borrowed them; this just reflects what I've purchased for the project in general.

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Progress

Cleaned out the garage and scrubbed it with hot water and dish soap and thoroughly washed it out.
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Sometimes you have to get creative with where to put your "stuff" while remodeling the garage :thumbup: Who ever said a hallway closet wouldn't make a good bike garage? :dunno:
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Dry run on laying tiles out and updating my pattern. My helper was making sure all the lines were straight.
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31 tiles laid (1 broken) and about 3-4 hours of work... Definitely experienced the learning curve in the beginning but I'm getting better.
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cleveman

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Oct 9, 2013
Messages
43
Location
zentral Iowa
When I lay on concrete, I like to sponge the surface lightly before I spread the mortar.

One good thing to remember is to get all the mortar cleaned off in the grout lines the day after. It gets harder and harder to do thereafter. The little V head tool is worth having for this.

Will you put a bullnose where the door comes down, or is that your finished edge?
 

N0tt0N

Well-known member
Joined
Sep 26, 2013
Messages
229
Location
DC
Great first post! It is cheating not to let some folks on GJ tell you that you should have gone epoxy first as well! ;)

Love my tile! Great job, btw, doing it yourself. Now you own it! Good luck!
 

slickgt1

Well-known member
Joined
Oct 11, 2010
Messages
1,674
Good job. Looks very similar to my tile, even the pattern. Except you have a border. Keep us updated.
 

JimVonBaden

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Dec 2, 2011
Messages
15,716
Location
Northern Virginia

That is going to look great!:thumbup:

Contrary to popular belief, a tiled garage in a townhouse does add value. Most people enter their townhouse through the garage, A nice cleanable tile floor makes for a much nicer entrance. Do some nice organization with good cabinets, and it WILL assist in the sale of your place one day.

By the way, for sure you will meet someone and move about the time you get the place perfectly set up for you!:lol_hitti

Jim :cool:
 
OP
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SB22

Member
Joined
Nov 18, 2013
Messages
9
Thank you for all of the compliments and feedback! After writing this post, I had the itch to do more tiling last night after work. I'm up to 61 laid tiles now, and the process is definitely going a lot smoother. The Flexbond thinset I'm using calls for 5 quarts of water, I found that 5.25 quarts is a better consistency and that helped out quite a bit. It's going to be a longer process than I expected, but I'm getting really excited to see the results!

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When I lay on concrete, I like to sponge the surface lightly before I spread the mortar.

One good thing to remember is to get all the mortar cleaned off in the grout lines the day after. It gets harder and harder to do thereafter. The little V head tool is worth having for this.

Will you put a bullnose where the door comes down, or is that your finished edge?

Great tips, thanks you! I have been sponging off the tile the morning after laying them to clean them up, but have started to clean out the grout lines as well since your post. Definitely easier the morning after than a couple days later, thank you!

The edge has been a difficult topic for me, and something I'd definitely love to hear suggestions on. I was going to use the Reno-U edge, except none of the hardware stores within 100 miles of me seems to sell them. They had another brand edging, but I wasn't fond of it and it seemed too big for the tile I was using. My thinking was to just use thin set around the edge and seal it with something? Maybe use a rubber stripping type material?

JimVonBaden said:
Do some nice organization with good cabinets, and it WILL assist in the sale of your place one day.

I already have cabinets in the garage from the previous owner. They're on the cheaper end and weren't installed very well, so my intention is to spruce them up with a little paint and hardware update, then spend the time to make sure the doors/shelves are all lined up straight and true.
 

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OP
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SB22

Member
Joined
Nov 18, 2013
Messages
9
Another new member of the "Tiled Garage Floor" club. lol

Keep the pics coming!!

slickgt1 said:
Good job. Looks very similar to my tile, even the pattern. Except you have a border. Keep us updated.

Dakota00, SlickGT1, Jack Olsen, and N0tt0n; Your threads were a big part of my inspiration to start this project, thank you for taking the time to document your experiences, I read them all front to back! :thumbup:

SlickGT1, I didn't even realize we had similar colors until you mentioned it. It must have stuck in the back of my mind as I was browsing through Home Depot/Lowes looking for a color combo in my price range that I liked. My apologies, I didn't intentionally mean to copy your design. I hope you don't mind, but I'm loving the color combo so far!
 
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sxk122

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Joined
Sep 19, 2011
Messages
400
Location
Dallas, TX
Looking great! I wish the condition of the slab in my garage made tiling a cost effective route. My next house.......
 

slickgt1

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Oct 11, 2010
Messages
1,674
Dakota00, SlickGT1, Jack Olsen, and N0tt0n; Your threads were a big part of my inspiration to start this project, thank you for taking the time to document your experiences, I read them all front to back! :thumbup:

SlickGT1, I didn't even realize we had similar colors until you mentioned it. It must have stuck in the back of my mind as I was browsing through Home Depot/Lowes looking for a color combo in my price range that I liked. My apologies, I didn't intentionally mean to copy your design. I hope you don't mind, but I'm loving the color combo so far!

Haha no worries. Even if you did intentionally copy me, I would feel honored.

Keep the updates coming. Love seing people tile their garages.
 

Dakota00

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Joined
Mar 9, 2008
Messages
1,078
Location
Woodbridge, Ontario
Dakota00, SlickGT1, Jack Olsen, and N0tt0n; Your threads were a big part of my inspiration to start this project, thank you for taking the time to document your experiences, I read them all front to back! :thumbup:

That's why I'm here, to help you guys out!!
 
OP
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SB22

Member
Joined
Nov 18, 2013
Messages
9
I updated my original post and included the materials/cost thusfar. They'll be going up fast as I buy another few bags of Flexbond thin set this weekend. That stuff's expensive, but I didn't want to skimp on bonding agents. There wasn't any Kerabond in my area either... Flexbond seemed to be the next most commonly recommended.

Haha no worries. Even if you did intentionally copy me, I would feel honored.

Keep the updates coming. Love seing people tile their garages.

You guys are awesome! Some people get touchy about that kind of thing. :)

That's why I'm here, to help you guys out!!

:bowdown:

Looks great man! Can't wait to see it finished. I so badly want to get on my tiling project. I have the tile just not the time. Hopefully this summer.

Time is one of my biggest issue too. I'm fortunate enough that in CA, the winters aren't very harsh, so I can get away with doing a "winter" project. I am taking vacation (stay-cation?) the next two weeks as well, so my intention is to spend a lot of time working on the garage when I'm not entertaining family and friends for the holidays.
 
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SB22

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Nov 18, 2013
Messages
9
Gel knee pads. That is my recommendation!!

Hmm...You may be a genius! I'll go take a look for a new pair this weekend, any recommendations? I currently have a couple sets of cheap Harbor Freight knee pads I've been using, and while they help, they're not great by any means.
 

Toolfool

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Aug 22, 2011
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Tallahassee, FL
Welcome. Love to see young guys who aren't afraid to get their hands dirty. Keep up the good work.
btw : as cleveman stated, sponging the concrete in the area you're working keeps the concrete from sucking the moisture out of your thinset too quickly. Slower curing makes for a better bond, and more "wiggle" time.
 

Track t-4

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Dec 18, 2008
Messages
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Location
Maryland
After considering all of the options I'm planning on going the tile route. Yours is looking great. Where did you get your tile and what did the cost/tile work out to? Did you get the square-edge tile (can't recall the correct name)?
 
OP
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SB22

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Nov 18, 2013
Messages
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Welcome. Love to see young guys who aren't afraid to get their hands dirty. Keep up the good work.
btw : as cleveman stated, sponging the concrete in the area you're working keeps the concrete from sucking the moisture out of your thinset too quickly. Slower curing makes for a better bond, and more "wiggle" time.

Thanks Toolfool! :thumbup: I'm going to start using the sponging technique mentioned by yourself and Cleveman tonight. Hoping to make a lot of progress this weekend too.

After considering all of the options I'm planning on going the tile route. Yours is looking great. Where did you get your tile and what did the cost/tile work out to? Did you get the square-edge tile (can't recall the correct name)?

Thank you! I started adding my cost to the original post, don't have a final total cost/tile yet because I'm still purchasing materials. The tile itself was 0.99/sq. ft. and $1.58/sq. ft. I was able to use a Home Depot member coupon and get a discount on it during purchase, so it was slightly cheaper. That's a little expensive compared to some of the guys who get contractor discounts or hunt the sales. I found a color scheme I liked and it was "cheap enough" so I went with it :thumbup: Thin set is probably going to be my largest expense when I'm done. I'm going through it a lot faster than I anticipated/was advertised.

Do you mean rectified tile? I don't believe my tile is rectified, but it's been pretty straight/square so far. My main problem was having purchased two different brand tiles where one is slightly larger than the other and keeping consistent grout lines.
 
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SB22

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Nov 18, 2013
Messages
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SB22, are you getting 50sf out of a bag of FlexBond, or less?

Mark

I'm getting roughly 30 sq. ft. out of a bag, I thought it was advertised at around 100sq ft. though. :dunno:

We'll see if I do any better tonight, I'm planning to lay another ~30 sq. ft. this evening.
 

ScaldedDog

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Sedalia, CO/NSB, FL
Wow, I may have to rethink this. I'm planning to use FlexBond, too, but I've got over 1500sf to do. At 50sf/bag, it's really expensive. At 30sf/bag, it's extremely so. Thanks for the heads up, though.

Mark
 
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SB22

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Nov 18, 2013
Messages
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Wow, I may have to rethink this. I'm planning to use FlexBond, too, but I've got over 1500sf to do. At 50sf/bag, it's really expensive. At 30sf/bag, it's extremely so. Thanks for the heads up, though.

Mark

Don't be too discouraged, it's highly likely I'm doing something wrong :lol: I'm still an amateur. Maybe it's because I'm using a 1/2" notched trowel mixed with back buttering?

My garage is roughly 400 sq. ft. so that'll come out to ~$400 of FlexBond if I can't figure out a way to be more efficient. It was hard to pickup a bag of FlexBond at $27+/bag when there are other bags for less than half the price sitting next to it. Will I ever notice a difference? Probably not...BUT I also didn't want to find myself in a situation where I regretted going cheap on the thin set and having to re-do the floor. I'm not dealing with snow/major freezing/harsh climates, so I probably could have gotten away with "cheaper" thin set, but why tempt fate, right? :dunno:
 

ScaldedDog

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Don't be too discouraged, it's highly likely I'm doing something wrong :lol: I'm still an amateur. Maybe it's because I'm using a 1/2" notched trowel mixed with back buttering?

You've laid what? 61 tiles? That makes you roughly 61 tiles more experienced than me. :lol_hitti

I think you're on to something with the backbuttering. I've been planning to do that, but didn't think about it when I was figuring how much thinset I'd need.

This is a good thread. Keep it up.

Mark
 

JimVonBaden

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Don't be too discouraged, it's highly likely I'm doing something wrong :lol: I'm still an amateur. Maybe it's because I'm using a 1/2" notched trowel mixed with back buttering?

My garage is roughly 400 sq. ft. so that'll come out to ~$400 of FlexBond if I can't figure out a way to be more efficient. It was hard to pickup a bag of FlexBond at $27+/bag when there are other bags for less than half the price sitting next to it. Will I ever notice a difference? Probably not...BUT I also didn't want to find myself in a situation where I regretted going cheap on the thin set and having to re-do the floor. I'm not dealing with snow/major freezing/harsh climates, so I probably could have gotten away with "cheaper" thin set, but why tempt fate, right? :dunno:

Why are you using a 1/2" notched trowel?

I used the 3/8" on my 200 sq ft porch and used just over 2 bags a thinset. No back butter since it will be lightly loaded, but that means a little under 100 sq ft per bag for me.

Jim :cool:
 
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SB22

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Nov 18, 2013
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Happy new year GarageJournal! :beer:

I spent a good amount of time on the floor over the last couple weeks. I didn't get as much done as I'd have liked, but I did get to spend a really nice holiday with friends/family and a much needed "staycation."

I have breached the 50% mark, moved over all of my stuff to the "finished" side and did my degreasing/preparation for tiling the remaining side.

Getting mighty familiar with the tile cutter. I also picked up a wet tile saw to assist with the more difficult cuts.
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First half just about done!
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This one tile gave me a ton of grief. Measure twice, cut once :lol: What started out trying to make a half circle cut turned into this after 6-7 broken tiles.
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Finally cut, and dry-fit:
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Completed tile behind the washer/drier:
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slickgt1

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Get a grinder. Use mason blade to lay grinder in, making circle cutouts. Or use wet saw to cut progressive fan cuts into it. Either way looking hot.
 
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KCarGuy

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Feb 5, 2009
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2,075
Location
50 miles outside Chicago, illinois
Very Nice Job.
Its always great to tackle a Job, after youve done your design, research, and got all the proper tools.
Sometimes is slow going with the learning curve...But, Once your done...You can look at it every day and be Proud!
Keep the Pics coming.
Cant wait to see it all done.
 

inphx

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Phoenix/Scottsdale AZ
After a few in house tile tasks i switched from mixing my thinset to buying the pail of premixed. It has a 'chemical' smell when wet but seems to maintain wet readiness to allow for my laying pace and cut refinements.
 
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