To avoid these ads, REGISTER NOW!

Wolverine in a regular garage

j-rho

New member
Joined
Jun 10, 2008
Messages
4
Hey guys,
Put down a Wolverine Coatings floor on my garage a couple weekends ago.

Closed escrow Friday July 18, had the Edco floor grinder in the truck before we even got the call. Spent Friday evening grinding the floor and doing prep. It's a brand new house so there weren't any stains or anything. Slab was poured in Feb, plenty of time to cure. I was surprised how uneven it was in spots though, I did my best to take extra time grinding down the high spots.

Saturday morning, mixed and poured Integraflex into all the cracks. I didn't really measure the crack sizes very well and didn't get enough, should have gotten a second gallon. I had about 75 linear feet of expansion joint to fill, ended up having to buy about 6-7 tubes of the expansion joint filler stuff from Home Depot, which wasn't even enough really, so between the $6-7/ea tubes and the time/gas for the extra HD trip, would have been cheaper to just get another gallon of Integraflex.

Saturday afternoon, put on the first coat of Bondtite. Garage is ~650 ft^2, did it in three batches of 3 quarts.

At this point I should mention I have some experience dealing with epoxies in making composite stuff, mainly race car wings. While this may have helped in understanding mixing and pot life, I think this kinda messed me up WRT applying to the floor - with the race car parts, you only want enough to use enough epoxy to fully wet-out the part, as extra epoxy is just extra weight. I put down the first layer of Bondtite with a squeegee, watching to see the concrete turned dark, then moving the extra epoxy aside. By the time I figured out I was going to have a bunch left over I was already stuck using the squeegee, so I did my best to spread out the extra stuff evenly. The end result would have been more consistent with a roller.

Let the Bondtite dry overnight, the next morning it was totally dry, started on the Liquatile. For this I split the garage into six areas, again doing 3 quarts at a time, since this stuff goes on twice as thick. I should note that temps in the garage were low 80's, with humidity around 50%, for each phase of the project. Gotta love San Diego.

This was about halfway into it. I did all this myself but the gf was on hand to take pictures and do what she does best, laugh at me. :) She didn't stick around long due to the smell (Bondtite stronger smelling than Liquatile):
epoxy1.JPG


By this point I had figured a roller would work better than squeegee, and got a nice extending pole to reach the edges of each patch.

I let the Liquatile dry overnight. I did get a couple little bubbles, and there were a couple places where **** had fallen in the wet epoxy, so I sanded them down, then went over the whole floor with a warm-water mop and shop towels to make sure the floor was 100% clean before the clear.

For the topcoat of Bondtite, I followed the same 3-batch/3-quart process as the first step, but for the last batch I mixed ub a half pound of the Supergrip additive, per the GF's request that the high-traffic areas not be too slippery when wet. I much prefer the deep/wet look of the smooth areas to the grippy area, but I suppose falling is no fun either.

So here she is, all done, before all the junk got moved in:
epoxy2.JPG


I am quite pleased with the result, this is my first time having anything other than bare concrete. The epoxy feels softer to walk on than the porcelain tile inside. I was able to roll my heavy wood jointer across the expansion joints no problem, should be no problem for the car jack too. I didn't want to have any flecks- 1) because I do a lot of working on cars, and have a hard enough time finding the tiny bolts/washers/springs/etc. as it is, I didn't want to lose them in a background of fleck and 2), as above, I really like the deep/wet look of the smooth floor, like you could fall "into" it.

As for the decision to use the Wolverine products vs. anything else in light of some recent threads :bounce: - I do like to consider myself a relatively informed consumer, and have read most of the threads here on the various products. My requirements were that it be something I could put down myself, be available in a tan/beige color, and able to withstand all sorts of mechanical and chemical abuse.

The Costco product looks like a great !/$ but is only available in gray. I priced out the Ucoatit product, and it came out to ~$690 in materials to do the garage (http://www.ucoatit.com/pgs/estimator.htm - 650 square feet, Automotive floor, solid color/high gloss, beige). Plus there was *some* question about the true long-term durability of the Ucoatit product. The quote (and price) I paid for the Wolverine product, including the Integraflex and Supergrip, was $835. If you take out the Integraflex and Supergrip for a more apples-to-apples comparison, the cost was $750, only about 8% more. Seemed like a worthy gamble vs. Ucoatit.

The other factor, which I put a lot of weight on, is that Fred and Eric, the people selling and talking about the Wolverine products, know how to write and spell well. That sounds silly, but in my view people that know the difference between their/they're, to/too/two, etc., and take the time to use the right one on the Internet, generally have their act together, and to me that more than made up for the less-than-forthcoming-ness WRT to their product data sheets.

Party on,
J-Rho
 
To avoid these ads, REGISTER NOW!

WolverineCoatings

Well-known member
Joined
Oct 22, 2007
Messages
833
Location
Spartanburg, SC
The other factor, which I put a lot of weight on, is that Fred and Eric, the people selling and talking about the Wolverine products, know how to write and spell well. That sounds silly, but in my view people that know the difference between their/they're, to/too/two, etc., and take the time to use the right one on the Internet, generally have their act together, and to me that more than made up for the less-than-forthcoming-ness WRT to their product data sheets.

lol... My mom said I'd never amount to anything! Thanks for the kind words. Great write-up! Your floor looks great!

I was curious about the comparison to Epoxy-Coat. I saw another thread on here that actually showed Wolverine Coatings having a lower cost. Was the cost comparison a direct comparison of 'dry mils (thickness) on the floor of Wolverine' to 'dry mils (thickness) on the floor of Epoxy-Coat'?
 
OP
J

j-rho

New member
Joined
Jun 10, 2008
Messages
4
Hi Eric,
I never really looked any further in-depth at the Epoxy-Coat product once I saw it wasn't offered in a beige/tan color. The thing though, is that it's really tough (impossible really) to sell a given product for less than Costco. The only way to beat their price is to have something better.. :)
 

AlphaGarage

Well-known member
Joined
Apr 16, 2008
Messages
1,298
Location
Every Garage, AnyTown, USA
That's a sharp looking floor, nice job!


Do you recall what model Edco you got and what grinding media you used, and about how long it took?

You did good with portioning. Squeegees have calibrated notches that are supposed to help deliver a uniform coating depth, but it does seem that a lot of DIYers find it easier, and just as effective, to use rollers. The key is to do the math and divide the floor into zones with the target amount of epoxy poured out and spread over each zone.

Example, if you have 3 gallons and are coating 480sq ft floor, divide the floor into 4 equal sized 120 sq ft zones, mix up just a 3 quart batch, and spread that 3 quart evenly over one zone. Then repeat for the remaining 3 zones.

Measure twice (maybe even 3 or 4 times), mix pour and coat. Simply do that and you'll end up with even coverage without leftover material, or worse yet, not enough epoxy to finish the job.

Also, especially if it's your first time, start off with a small batch. If your epoxy is mixed at a 2:1 ratio a 3 quart batch is a good amount to easily handle. Once you're a bit more comfortable with the material, the pot life, and the process, you can move up to larger batches.

If you're going it solo, or just want a relaxed project, there's no rule stating the you need to work in huge batches. If 3 quarts or 1.5 gallon batches feel comfortable, stick with them.

And remember to change roller covers as soon as they start to harden.

The Wolverine epoxies for this project may have been a a bit more than the materials from the other supplier would have cost, but the WCC route will end up with more protection and depth. Here are numbers:

Checking out the linked estimate for the 650 sq ft, they call for 3.75 gallons of body coat, and 2.25 gallons of top coat. According to their info, their body coat is 41% solids, when the coating is fully cure it will have a depth of 3.8 mils. Their top coat is 53% solids, so its cured thickness will be 2.45 mils. Combined the floor will be coated with 6.25 mils of epoxy.

For this project we shipped 4.5 gallons of BondTite 1101 to be split evenly for the primer coat and for the clear coat, and 4.5 gallons of LiquaTile 1184 for the pigmented body coat. Since both of those Wolverine products are 100% solids, the depth that gets poured on the floor is the depth that will be there when it cures. In this case the final cured system will be 22.2 mils thick.

So the resulting 100% solids coating is 3.5 times thicker.
 
Last edited:
To avoid these ads, REGISTER NOW!
OP
J

j-rho

New member
Joined
Jun 10, 2008
Messages
4
Just one quick correction to Fred's numbers above - I received 9 gallons total of epoxy (not counting the Integraflex) - 4.5 of the Bondtite and 4.5 of the LiquaTile. I put down 2.25 gallons of Bondtite as layer 1 (~5 mils), 4.5 gallons of Liquatile as layer 2 (~12 mils), and the last 2.25 gallons of Bondtite as layer 3 (another ~5 mils), so the resulting thickness is as he stated.

I used some ~1 quart lab-style plastic containers to measure the resin and hardener, and a plug-in drill with a Harbor Freight twirly mixing bit to combine. Since it was pretty warm I would pour the product out in ribbons once mixed to extend working time.

I'm not sure which Edco machine I got, I think the GF took some pics of me running it, I'll see. I rented it from Home Depot, it was sort of off-white in color, and had diamond stones on the bottom. I hooked it up to the hose so it had water running to lube the cutting action. Home Depot did have a much larger blue unit, a Blastrac I believe, but it looked too big/heavy to get in and out of the pickup truck by myself. The Edco did the job fine, I would estimate it took me about 2.5-3 hours to do the 650^2ft garage floor. I had to do some areas twice, as I started out going too quickly (like the speed you'd go with a vacuum cleaner) and had to slow down to "grandma with a walker" speed. The grinder would do an area about 10" in diameter, and with each pass I would overlap half the circle's width, meaning I would move over 5" each pass, and any given area of floor would have been gone over twice.
 

mhm993

Well-known member
Joined
Jan 13, 2008
Messages
516
so, from start to finish, how many hours did you put into the job?

--I think you and your results just talked me into doing my 600 sq garage instead of hiring a guy for a whole bunch more $$.
 
OP
J

j-rho

New member
Joined
Jun 10, 2008
Messages
4
Hmmm,
Friday:
Cleanup/prep (masking paper on walls): 1/2 hour
Floor Grinding: 3 hours
Cleanup/pressure washing: 1 hour

Satuday:
Integraflex mixing and expansion joint filling: 1/2 hour
Layer 1 (Bondtite): 3 hours (including prep, cleanup, and breaks between batches, it was hot!)

Sunday:
Layer 2 (LiquaTile): 3 hours (again including prep, cleanup, breaks)

Monday:
Sanding and floor cleaning: 1 hour
Layer 3 (Bondtite): 3 hours (again including prep, cleanup, breaks)

That looks like 15 hours. It didn't seem like that much work, perhaps because of it being spread over the 4 days, and maybe I lagged a little bit because getting done sooner only meant I would've had to start helping the GF out that much earlier with **** inside the house.. ;)
 
To avoid these ads, REGISTER NOW!
Top Bottom