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Wood turning 101

Teenager with old tools

Well-known member
Joined
Jun 3, 2015
Messages
595
Location
riverside california
There's a forum about wood working where a few others and I have asked wood turning questions so I figured I'd start this thread. Please contribute projects you all make and how to do it and ask any questions. As I learn I'll add lessons on what I learn and if y'all post up tutorials too that would be great.
Safety first. No rings or watches keep long hair back. Wear a face shield. No long sleeves. No gloves. No necklace or ties. I am not liable for any injury.
So I'll start it with making a chisel handle. My ten year old brother is the one turning this. So to start you need a lathe and some turning tools and a piece of wood. I have the harbor freight 8x12 I would only recommend if that's absolutely all you can afford. I warrantied it once and it works great can even spin my 7 inch bowl blank full speed but my bench isn't stable enough. For turning tools I personally have the cheap harbor freight set it works fine though I did pick up a 3/4 craftsman carbide tipped skew.
For this tutorial his chisels are being used. a408856c95a044a147be941799766821.jpg vintage craftsman carbide tipped set I found for his birthday. There's a 3/4 skew a 1/2 round scraper a parting tool and a 1/2 gouge. He also has this 1 inch gouge used to turn the square blank round. 3bb2d95f70ffe74fce7dd7a10a1f9ba7.jpg for the wood I find that the 1.5 by 1.5 poplar from Home Depot turns decently. First we cut the blank about an inch and a half longer than we needed. Then we drilled the hole in the top for the tang. Measure 3/4 the way up the tang and make the hole that size. ef77ea6dc14be8011d4d2bfcba31c7c7.jpg draw two lines from corner to corner and drill it. Much easier to have a centered hole if you drill it before. Draw two lines for center on bottom too. We cut it long because when the wood is tightened in the lathe the live center which is tapered slightly enlarges the hole so we cut that off. f522a9155fa1fc35a4740cea975c28ab.jpg put is between centers with the points centered lock down the tailstock and turn the handle so the wood is tight. Next position the tool test 1/4 inch from farthest point of the wood. Rotate wood by hand to make sure it won't hit tool rest. Then turn it on position the gouge on the tool rest and touch it to the wood bevel first until the tip starts to cut. Every gouge is different so how you tilt it angle it and turn it is different. We have found this position to be most effective for this gouge. b23e1b6d216e562c1b15c43d8ea35e90.jpg with it spinning, I tend to turn speed up until it shakes or vibrates and then go down a little until it stops. Move the chisel down the rest touching the wood. My brother is left handed. When you go down the rest you can adjust the chisel and go back cutting or move it to start and go again. Adjust chisel positioning until you find the best cutting. Pressure applied to the wood just go by feel I know that's a bad way to teach but that's the truth. Make sure the tool is sharp. You should be able to tell as it cuts less and less. If not check every once in a while. As the wood starts to round out it will look like this. c3e4fb70cd3bbe6479d7cf733f10a176.jpg and then more like this. 5119e83d369e825f2ddeb2a4d4bb72f3.jpg we like to use a round nose scraper to make it as even and not tapered as possible. Touch the bevel to the wood and slowly move toward edge of tool and when it barely starts to cut hold it at that angle and go back and forth. 9449eb071723597e96f457e43e6e242a.jpg we got it pretty square. No real reason to do this except it helps train steady hands and gives you an idea of the size you start with. Next we use spread dividers I think they're called for the size of the handle where the ferrule goes. We are replacing a handle so we are reusing the old ferrule. Or you can use copper pipe is my personal favorite. 91224c0c8b7e24108962701b9627ff6f.jpg I adjust to slightly over size to allow for sanding. Then use the parting tool to cut a Tennon (I think is the word please correct me) to the size. Touch bevel to wood and move edge towards it to cut and cut deeper by moving it down towards centerline of the wood slowly and check sizing every once in a while. 80ff270c9ddf4f8d5c59fc35c31e99d8.jpg 70359801a3ffd890a12d1722765cd51d.jpg5f1b0587c9b290eb7a934fae0695662c.jpg with it sized right you can now go on to shape the handle. My next tutorial will be in depth on doing the skew work we did on the handle but I don't have the pictures for that yet. Use the scraper or gouge to turn down to desired diameter and shape. 5c53081c4f2cd8de499ee87dccf55b71.jpg the skew was used for the sphere like parts.
When it's turned to the shape you can sand it now. I like to use wet dry paper wet. Start at 120 grit and work up until you like the finish. hold the sand paper lightly with two fingers under the piece of wood with the tool rest out of the way. (Edited out pic of doing it improperly) And here it is finished 183b6f2821916670d5ba3d7b63dbba30.jpg position the tang to handle after sawing off excess length. Push tang in it should go 3/4 the way. Then tap the **** of the chisel to completely set the tang in. Make sure ferrule is on before putting tang in.


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Jbizzle

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Joined
Oct 14, 2012
Messages
136
Location
New Mexico
Re: Woof turning 101

Nice tutorial but where does the dog come in? JK since you titled it woof training lol
 
OP
T

Teenager with old tools

Well-known member
Joined
Jun 3, 2015
Messages
595
Location
riverside california
Sorry for the long delay. Had other stuff goin on then went down to Meps and currently working on my blazer and my moms car have come priority but I did manage to get a pen turned last night. No pics of the process but I'll go into detail. 587cc659f452a9b2330747b692e40e82.jpg
First cut the blank roughly 1/8 inch longer than the brass tubes. Drill a hole out in the center. Normal drill press vise works just square the wood to the bit. (My dad bought the rockler pen press vise which works good If you have the money. I personally wouldn't have bought it but that's another write up in itself. It works good if you don't have a drill press vise or pen press and is about the price of buying both.) after it's drilled out super glue along the tube and twist it while you put it in. For slimline and most pens like this one you have two tubes so you much drill two peices of wood and glue tubes in both. Use a disk or belt sander to sand the end to the right length which is barely longer than the tube. Then you put it on the pen mandrel with the bushings for it in this case it's a slimline pen so put the slimline bushings on the mandrel one on far end then the blank with the tube in it then the next bushing then the other blank with tube then the final bushing and then tighten it. Put the live center up to the end of the mandrel but be careful not to put too much pressure or the mandrel may bend. (I may make another tonight so I'll take pics but I have free time now to write this) I like to start with a roughing gouge until it's 3/32 to 1/4 inch larger than bushings. Then I use a scraper shape it starting with the ends to size of bushings while shaping the rest slightly larger. I did the beads with a skew. Then sand it I normally go up to 600 grit. After that I apply super glue to it by putting super glue on a paper towel and while it's spinning use the paper towel to apply a couple layers of super glue let it dry then apply a couple more. When it's all dry it's time to press it together. First press the tip in to the price you choose. Then press the twist mechanism in to the indentation ring around it and test how far the ink cartridge tip comes out the tip of the pen. Either it'll be fine or remove ink cartridge and press a little farther until it's right. Keep testing until it's right. Then get the top half put the top cap through the hole in the clip and press it in. Put the ring over the twist mechanism and slide the top onto the bottom and it's done. Hopefully i can get pics of the full process soon. Press either with a pen press or this is what I did before I don't recommend but it works. Get or make a soft mallet from pine or poplar. Then put a piece of it on bench or table. Tap the parts in on the same order just be careful


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mbatarga

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Joined
Sep 14, 2005
Messages
883
Location
GA
Do yourself and your fingers a favor. When you are at the sanding stage, remove the tool rest. You don't want to know what happens to your fingers when the sandpaper is grabbed by the turning wood and pulls your fingers through that small gap between the turning and the toolrest!

Oh - and sharpening those gouges will help with tearout and reduce sanding time tremendously.
 

drb007

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Joined
May 1, 2005
Messages
320
Location
WI
I agree with mbatarga...NEVER keep the tool rest on place when sanding. The tool rest is for TOOLS. Then when sanding, place the sanding material on the down side of the work piece so there is less chance of "snapping" your fingers from the top to the bottom if you cross the equator.
Don't forget that the sand paper can get hot...
 
OP
T

Teenager with old tools

Well-known member
Joined
Jun 3, 2015
Messages
595
Location
riverside california
I agree with mbatarga...NEVER keep the tool rest on place when sanding. The tool rest is for TOOLS. Then when sanding, place the sanding material on the down side of the work piece so there is less chance of "snapping" your fingers from the top to the bottom if you cross the equator.
Don't forget that the sand paper can get hot...



Yeah I have changed that habit since I took that pic. I'll post an updated pic in. thanks for catching that so others know. Yes sand paper will get very hot.
Use super glue in a well ventilated area. It will make your eyes water and sting more than onions or at least it does it to me.


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Kaizen

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Joined
Jan 9, 2015
Messages
6,948
Location
New England
there's a reason that thing is called a tool rest and not a hand rest. move it up and hands back. tool on steel. hope this isn't too harsh but you might want to make sure you are safe before having your ten year old brother play. it happens fast and then he's lost a finger. not something you want to have on your conscious for life.
 
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