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Workbench Build. Advice Needed Please!

kngelv

Well-known member
Joined
May 25, 2011
Messages
2,216
Location
Detroit, MI
I'm planning on building a workbench in the next few days, and have a couple of questions. The bench is going to be 72" x 30", and made with 4"x4" legs and 2"x4" for the rest. The top is maple butcher block 1 3/4 thick. How should I attach the framing to the legs? Should I use screws, lag bolts, or another method? How much overhang should there be around the edges where the top is attached? I planned on building a ladder type top and then placing the butcher block on it. What is the best way to attach it? I'm a novice with wood, thus the reason for so many questions. Thanks.

James
 
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BFBOB

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Joined
Sep 20, 2011
Messages
5,073
Here's one way...
IF you don't need the bench to be mobile, mount it to the wall. Screw or bolt the horizontal supports to the studs, and then instead of vertical legs, screw or bolt the legs to the front ends of the horizontal supports and run them diagonally to the studs at the floor. This gives a good sturdy workbench without taking up floor space. No legs to trip over, room for your legs if you sit at the bench, and you can still put narrow shelves under it. I went semi-overkill and doubled up the studs I was using for support. The result is not at all springy, but not bang-the-anvil solid. Any really heavy hammering should be done on a dedicated block anyway. I spaced my supports 4' apart, for 4 supports on a 12' long bench. The top is 3- 2x10's. It gets fairly heavy use, mostly in woodworking, and hasn't moved in 30 years.
If you don't have a studded wall - say, a bare concrete block garage wall, I'm not so sure this would be a good way. You'd probably have to bolt the upper supports clear through to the outside. The cantilevered work surface wants to pull away from the wall. Bolting onto the sides of studs provides a really strong tension joint; anchors into masonry, more for shear.
As for attachment, bolts are strongest, then lags and other screws. Nails have the advantage of coming loose before failing completely. Drywall screws have been known to snap without warning. I haven't personally experienced this, but there are too many reports for it to be a complete myth.
 

my68spit

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Joined
Jun 4, 2013
Messages
137
Location
Illinois
If it were me deciding on how to attach the 4x4 legs to the 2x4 frame for the top, i would first decide what I will be using the table for. If it's going to have a rough life with a lot of pounding and shifting, etc then I would use a couple lag bolts or bolts through pre-drilled holes on each post with countersunk holes so that the heads of the bolts aren't sticking out to snag clothing or flesh. If it's going to be a light use workbench for little projects or mostly just to hold ****, then a series of good strong screws should suffice.

In regards to the top, if you are going to build a ladder-type base you could just use some adhesive and a couple 'L' brackets with some wood screws in it to hold it in place. You really only need to keep the top from sliding to the sides so you don't need to go crazy with screws holding it down to the frame. I would also take into consideration how and where I would be attaching any other large tools such as a bench grinder or vice to the top. This can have an effect on how you frame everything out.

Again, this is just how I would do it. I am sure there are guys on here who have WAY more experience with this than I do.

Good luck.
 

marty_p

Well-known member
Joined
Aug 1, 2008
Messages
1,411
Location
SE LoUiSiAna
There are lots and lots of workbench plans out there, and I know you will find tons of ideas here on TGJ as well. A few of the DIY workbench threads I've bookmarked include:

http://garagejournal.com/forum/showthread.php?t=205786&highlight=let's+workbench

http://garagejournal.com/forum/showthread.php?t=464&highlight=let's+workbench

As for the top, make sure it extends at least 1.5"-2" over each edge -- for clamping surface (you're welcome) :)

And finally and above all, build exactly what YOU want and enjoy doing it every step along the way! :thumbup:
 
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Skep18

Active member
Joined
Jan 21, 2013
Messages
27
Location
The South
Maybe not quite on par with what you're asking, but here's a guide I used on my workbench. Very strong workbench using simspon ties. Maybe you can take some ideas from it?

One Project Closer - How to Build a Heavy Duty Workbench

workbench.jpg


workbench-38.jpg
 

Zeke

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Joined
Aug 13, 2009
Messages
17,176
Location
Long Beach CA, the sewer by the sea.
I like the 2 x 4's to ring around the legs on the outside. A little more overhang on the top and it will be comfortable to stand at. The disadvantage to this is less footprint for any lower shelf and the legs.
 

shooting4life

Well-known member
Joined
Nov 19, 2012
Messages
334
On my 15 foot long work bench I really over built one corner that is going to have the vise and a 12 inch by 12 inch by 1 inch thick metal plate inlayed into the top of the bench for banging on stuff. The rest of the top is doubled up 3/4 ply and the legs are doubled up 2x4's with the back of the bench being attached to the wall. It is pretty sturdy for everything I do.
I use the bench mostly for gun stuff, which is very light duty work with the exception of reloading which creates a lot of leverage at the lip when working the progressive press resizing rifle cartridges.
 
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