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workbench top material

E_braker

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Joined
Feb 15, 2009
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I purchased a few solid particle board/osb interior doors (2'×7') and wanted to put a protective top on them as I will be using them as swing up workbenches with fold out supports/legs. When not in use and folded down, it will be the the lower wall wainscoating.
What are some good options?

- wrap top in Stainless
- 10 gauge galvanized (found for $60 4x8 sht)
- ABS plastic 1/4" thick
- I am open to all options and opinions.
 
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Stuart in MN

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I like to use tempered hardboard on top of workbenches. It's durable, resists oil stains (even more so if you slap a coat of varnish on it), and it's cheap - when it does get beat up, throw it out and get another piece.
 

vankaye

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May 10, 2013
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80
Ikea is discontinuing their ButcherBlock counter top. A great deal at $169

Whatever they have is stock now is the last they will have. I bought 2 8-footer and a 6-footer for 22 feet of workbench!

http://www.ikea.com/us/en/catalog/products/50086416/#/30086417


20140923_191150_zpserbfjrub.jpg
 
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Kevin54

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Don't overlook laminate flooring. You can make the benchtop look a many number of ways. If or when, over time, the top starts to look like ****, buy another box or two of laminate and change it out.

When I first bought a small lathe, I built a 4'x8' rolling bench, and put laminate flooring on it, then edged things out with a 1"x2" board. I fastened the laminate down with a pin nailer. You couldn't see the nails/pins at all. I only nailed them at the ends to keep things in place.
 

Falcon67

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Jun 11, 2009
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My main bench is 3/4 ply + OSB+ 1/8 hardboard top. Top is stuck down with the face trim and drops of RTV so it's replaceable. After 3 years, it still looks good. I painted it with gray floor/porch paint. Easy to refresh. I have one bench that has a galvanized top. Nice, easy to clean, don't weld on it. Dents easy with heavy objects like a transmission or cylinder heads. I have a steel top bench 30" x 60" that is good for welding and general use. It's well used and the top is pretty rough, someday I'd like to top it with a sheet of 11 or 8 gauge CRS.
 

zkling

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I'd almost be tempted to go with the ABS, but then again if you do much hot work like soldering or torch use it may not be the best idea. My main bench is 3/4"? MDF top that can be ripped off when destroyed.

Don't overlook laminate flooring.

Kevin, that sounds like a great idea. Did you use a large roll (1 cont piece) or individual pieces edged together?
 

nickleone

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Sep 29, 2007
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I think Kevin means wood look laminate like you get a Lumber Liquidators.

Not vinyl flooring.

Nick
 

smokeysevin

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Houston
I like using hardboard if I know i wont be doing greasy work on it, otherwise laminate countertop is cheap, hard, and oil resistant.

Sean

Sent from my C6603 using Tapatalk
 

Kevin54

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I'd almost be tempted to go with the ABS, but then again if you do much hot work like soldering or torch use it may not be the best idea. My main bench is 3/4"? MDF top that can be ripped off when destroyed.



Kevin, that sounds like a great idea. Did you use a large roll (1 cont piece) or individual pieces edged together?

I think Kevin means wood look laminate like you get a Lumber Liquidators.
Not vinyl flooring.

Nick

Like Nickle said, I used the laminate flooring. Easy to manage, cut, and if it gets trashed, either replace a few pieces or the complete surface.
 

dcuplover

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Dec 28, 2010
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as a base you want something that won't dent like MDF. You can then top it with steel sheet, S/S sheet.
 

mcmlvif100

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May 2, 2010
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Northern Indiana
I purchased a few solid particle board/osb interior doors (2'×7') and wanted to put a protective top on them as I will be using them as swing up workbenches with fold out supports/legs. When not in use and folded down, it will be the the lower wall wainscoating.
What are some good options?

- wrap top in Stainless
- 10 gauge galvanized (found for $60 4x8 sht)
- ABS plastic 1/4" thick
- I am open to all options and opinions.

Since you make reference to "workbenches" (plural), you might consider using a couple of different materials. l have 3 benches with tops made from solid core doors, 2 with bowling alley tops, an old lab bench with a butcher block top and another bench with plywood wrapped in stainless steel. Pros and cons for each material but nice having options.
 
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OP
E

E_braker

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Feb 15, 2009
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Ikea is discontinuing their ButcherBlock counter top. A great deal at $169

Whatever they have is stock now is the last they will have. I bought 2 8-footer and a 6-footer for 22 feet of workbench!


Well done!! I love IKEA clearance. Was it $169 for all that you bought? Tried the link and they may have sold out.

I used the IKEA Beech counter tops. ...

And then I clad them in 14 gauge SS.

This is excellent! Any secrets to doing this? What kind of costs did you find? I couldnt quite tell how you did the front, are those bolts helping to secure it?

Don't overlook laminate flooring. You can make the benchtop look a many number of ways....
..... I built a 4'x8' rolling bench, ....and put I fastened the laminate down with a pin nailer. You couldn't see the nails/pins at all. I only nailed them at the ends to keep things in place.
This is a great idea and (frankly) I'm a bit pissed I never thought of it. I've been trying to figure out what to do with a box of clearance bamboo flooring I got at Lowes... Thanks!!

.... I have one bench that has a galvanized top. Nice, easy to clean, don't weld on it. Dents easy with heavy objects like a transmission or cylinder heads. I have a steel top bench 30" x 60" that is good for welding and general use. It's well used and the top is pretty rough, someday I'd like to top it with a sheet of 11 or 8 gauge CRS.

I like the multiple tops you have, the Cold Roll Steel (CRS) is interesting, how would you treat the surface? Any good options you thought about?

I'd almost be tempted to go with the ABS, but then again if you do much hot work like soldering or torch use it may not be the best idea.

as a base you want something that won't dent like MDF. You can then top it with steel sheet, S/S sheet.
Excellent call, do you have experience with SS over MDF? What gauges?

Since you make reference to "workbenches" (plural), you might consider using a couple of different materials. l have 3 benches with tops made from solid core doors, 2 with bowling alley tops, an old lab bench with a butcher block top and another bench with plywood wrapped in stainless steel. Pros and cons for each material but nice having options.

I think you hit the nail on the head with this. Multiple tops. So here is where I come clean... I bought 20 of these doors. They were on a pallet at our local Habitat for Humanity RESTORE and I asked how much? "Well if you buy them all, $3 each." ... Done!!

I am partial to steel workbench surfaces:

Looks good in the picture!! How about rust from humidity and seasonal changes? I know a person can just grind it clean, but I am hoping to avoid that. What gauge metal do you think?

Steel plate.

Good idea!
 

nicksnothereman

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Oct 19, 2013
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In the Mojave
I purchased a few solid particle board/osb interior doors (2'×7') and wanted to put a protective top on them as I will be using them as swing up workbenches with fold out supports/legs. When not in use and folded down, it will be the the lower wall wainscoating.
What are some good options?

- wrap top in Stainless
- 10 gauge galvanized (found for $60 4x8 sht)
- ABS plastic 1/4" thick
- I am open to all options and opinions.

Wood (any) or gtfo.:bounce:

You could put some sort of rubberized coating on that steel, that would be acceptable but still not wood.
 

dcuplover

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Joined
Dec 28, 2010
Messages
11
Just oil the steel surface every so often to prevent rust. I was even thinking of trying to gun blue it to see how that would work.
As for how thick of S/S...minimum 20 guage and the thicker the better to a point.
 

PCO6

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Dec 25, 2008
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Location
Newmarket, Ontario
Looks good in the picture!! How about rust from humidity and seasonal changes? I know a person can just grind it clean, but I am hoping to avoid that. What gauge metal do you think?
I haven't experienced any problems with mine (above) due to humidity or seasonal changes. It has many spots on it where the mill scale has worn through over the last 35 or so years and MINOR surface rust has appeared from time to time. I simply use coarse steel wool on it. I would NOT grind it.

As for the thickness, mine is 1/8" steel and it sits on top of 2x lumber.
 

KariFS

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Apr 16, 2014
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Finland
Just remember that if you tinker with anything electrical, metal top is not the best idea :)

I was considering a 1" oak countertop, it would look nice and be durable enough after varnished I think. But it's quite pricey. Maybe I will just get a pine top (half the price of oak) and cover it with cheap laminate like Kevin suggested. Laminate would definitely be 'tuff enuff' for my motorcycle work and miscellaneous small engine stuff.
 

ez-duzit

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Jun 24, 2013
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Marina del Rey
Steel tops are also hell on tools, especially those with cutting edges. Other than my welding table, the single metal benchtop in my shop I covered with plywood. Steel tops get burrs raised which can then scratch the surface of some precision or finely finished part. And it is a very slick surface that seems to work against you when the assembly you are working on is free to slide around.

On fabrication benches, which want to be as flat and true as possible, so they don't lead to the same warped shape in the piece you are building, better keep a balanced laminate (top and bottom surfaces equal, with odd number of ply's making up core) to resist warping.
 

Crown Imperial

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Jun 13, 2014
Messages
436
Location
SE Florida
This is excellent! Any secrets to doing this? What kind of costs did you find? I couldnt quite tell how you did the front, are those bolts helping to secure it?

I used 3 IKEA butchertops totaling about $500.
The 14 gauge SS sheets were $530.
The legs about $80.
So all in all about $1200.

And yes, the bolts in the front help secure the front sheet plates. In the back, the sheet is squeezed between the workbench surface and the sideboards. Sideboards are made of the same butcher block.

You could do the worbench without the SS sheets if you need a softer working surface. Beech is pretty durable and comparable to oak in hardness. The short beech IKEA butcher blocks ( 72" long IIRC) weigh 72 lbs each.
 

Scott V

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May 22, 2014
Messages
231
Location
Morton Grove, IL
I used computer room floor tiles for a garage workbench top once and they were a fantastic work surface. Strong, durable and resilient. My work redid the computer room and I nabbed 6 of the old ones. Wish I had a photo of the workbench.

computer_room_floor_tiles_2.jpg
 
OP
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E_braker

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Feb 15, 2009
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I used computer room floor tiles for a garage workbench top once and they were a fantastic work surface. Strong, durable and resilient. My work redid the computer room and I nabbed 6 of the old ones. Wish I had a photo of the workbench.
QUOTE]

Awesome idea! I would love to find some. Strong, durable and repurposed! Way better than seeing them in a landfill.
 
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top drive

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Apr 24, 2012
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294
Location
Aberdeen , Scotland
i went with laminate flooring over a 18mm ply base.

reasoning was i took some old laminate out of my house to the garage and beat **** out of it with the hammer - the wire brush , a chisel.

that **** is hard- it hasnt marked as a worksurface yet - even when i accidentily put the wirewheel face down in the grinder - as it was spinning down.

%255BUNSET%255D.jpg
 

mbolek

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Feb 3, 2014
Messages
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Just installed a new workbench. Went with a steel top. Love it.
 

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