Back to the basement project for a minute. Yes, still the basement.
If you'll recall I left off trying to rebuild this little closet in the office side.
The next thing to do was make a door.
First, I had to clean as my FSD (Flat Surface Disease) had gotten out of control.
Between organizational chaos and other parts of the garage deteriorating, I am feeling the need for a tune up.
Insulation is falling down.
Baseboard is delaminating.
And the floor is so, so dirty.
I'm thinking I need to do an overhaul, finally paint the walls white, install a ceiling, and redo the insulation properly, replace the door, etc etc. Don't have the time or energy but it's on the list.
Anyways, once I got set up, I cut some 3/4" MDF to a door shape. Which for my opening involved some tapering. Fortunately the track saw excels at that.
I used some shims and marked based on the opening to get the fit.
For hinges I'm using Blum soft close. And this jig from FastCap to set the locations:
It has two indexing pins on the back that place the drill guides at the proper 37mm setback.
And then those same indexing pins fit in the holes you just drilled, and the protruding arm gives you a centerline to mark the hinge cup center on the door. (Holding the door up to it, not pictured).
And then consult my Blum overlay table and drill the hinge cups with 5mm setback for the full overlay hinges I got.
Then I screw the hinge plates in. Fun thing I got to do was order the hinge plates twice, because the first time I got them for #6 wood screws, not 6mm Euro screws. I had no idea there were options. For some reason I thought all Euro hinges would use the 5mm Euro System Holes.
Added this
Blum 625 TBI PZ 2x100 driver to my order. Because it was cheap. And using a regular #2 Philips on these POZI drive screws probably would have ended in catastrophe. /s
And then the hinge cups.
I've always eyeballed the centers with a scratch awl, but I really should pick up a set of vix bits. I've done hinges and drawer slides enough times where it would be useful.
And it turned out ok.
Couldn't get a good picture but the door protrudes past the finished drywall a tiny bit in places. The wall is not flat I guess. Also, I set back the pine board that the hinges are mounted to by the door material thickness (3/4") assuming the door would lay flat. I feel like there's a *little* extra depth when closed, that I should have accounted for. As in mounted the pine board deeper and then used the hinge adjustments to flush it up.
Oh well, it's 'good enough'. I'm more interested in completion than perfection at the moment.
Now to take it off, paint it, and apply the baseboard.
