Big post, lots of pics, but I got that Coleman Gypsy stove with the broken screw complete adn abck operations. some cosmetic work to do on the box, but that waits til I decide what will kill/convert rsut but not kill remainng paint:
On our last progress episode we last left our hero with a main burner cap screw twisted off:
outlawmws wrote:
↑Tue Jul 22, 2025 7:38 pm
Then I went back to the garage and the vise, where the stuck screw is being worked and I'd decided that since I had the plate able to move a bit. the screw couldn't be far behind. so I got my small Hammer impact, checked that the bit was a good fit and immediately got some action; I wasn't even smacking it hard. About two turns worth it suddenly was lose, but not rising.... Not good.
I picked up the burner plate and sure enough, the head had twisted off:
So now its drill and extract; or more likely drill and re-tap/peel the threads out. I do need to find a new similar screw and it looks like its 12-24 -I need to positively confirm that. I have taps, for that size, I need to see about screws...
I lost more than a day as I was still trying to be gentle(and life interfered...) with what was sticking up, and I also soaked it in De-rusto and the USC (I should have started there...) the short story of that was it never budged and my best vise grips for this work simply twisted off what was left.
Two days ago I center punched the far side, drilled small, went up a size, 4X, before kissing thread indications, and picked a bit out. Then went again on the thicker parts with a tiny die grinding burr in a Dremel, and got more out, exposing some threads, and then went with a 10-24 tap.
Victory!
I'd already found and modified a replacement CS screw, and away we go! before I seasoned most of the manifold:
After 4 coats of seasoning with Grape seed oil - I stayed out of the inside of the burners and the burner caps:
Assembled!:
No, the tank is not dented, some odd reflection?
In use position:
And everything that came with it, I'm assuming an original pump, and a "spare" from an iron: No funnel, those pliers were solid rust, they also got de-rusto. Tthey are actually "period correct" CEE TEE Co (Crescent Tool Co.) pliers, but not issued wit the stove. I found no "pliers marks" thankfully.
And the light up! I gave it less than half a tank ther was a little fule I could not pour out but what ahd was absolutly clean. It was stored with pressure adn evrythong worked to I went with the takn "As Is":
40 pumps (I had also pressure tested with 40), and filed and lit the primer cup:
Starting to get the genny to spit during preheat - valve closed:
Hot blast! valve fully open:
Main burner lift off!
Secondary burn!
After at least 5 min I shut it down:
I don't think I had the camera half sorted, so case pics after basic cleaning. I need to decide how I want to kill the rust without killing the paint, I'l work on the paint a bit with automotive paint product.
The front/handle face is the worst paint loss, leaving that aside, I'm thinking its got about 70% of the paint left. I'l use this as is at ocean cove and I don't plan on doing more than a clear coat on the box after treating the rust. This will be a user for me.
