About a week ago, I received the front-end back from powder for the pedal car.
Unfortunately, I wasn’t happy with the finished product. Excess powder coat, uneven application, and the it was bent out of plane in several areas.
Not gonna be able to find another one, so I thought I’d try my hand at working one up that was a bit more stout.
I started by disassembly the piece and mocking it up in the flat. Laid it out on a piece of stock.
That one’s simple enough. I also need to make the steering arms. I drilled a hole to use for clamping the piece for tracing, and also to use in the final assembly.
Roughed out.
Next, I cut them to actual size. Cleaned up with the belt file and sander. Cut out the relief for the axle. Next the axle assembly was bent up. I did leave each end long at this point, I will cut to length before finalizing.
Scribed out the slot for the steering column. Finished that section by chain drilling and a file on the inside.
Satisfied with the fitment of everything, I TIG’d the post/axle in place. Mocked up below with the original assembly. Going to test fit everything to the car and then I’ll rivet the pieces together per factory.

Test fit to the car and satisfied everything worked out. Now I’ll get it painted and be onto the seat next!