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Above 1200 Sq/FT My new garage build! 30x50 !

Wokspaces above 1200 squarefeet.

swsman

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May 5, 2021
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574
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Earthbound
Going through it as you are do the replacement decking.
Costs money now for years of lack of worrying about rot.

Or

If current decking is good enough, sand and Kilz exterior primer should get it spruced up. Then finish it off as desired.
 
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Xti04

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Nov 11, 2016
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Going through it as you are do the replacement decking.
Costs money now for years of lack of worrying about rot.

Or

If current decking is good enough, sand and Kilz exterior primer should get it spruced up. Then finish it off as desired.
I think once I sand off the remnants of old glue that a coat of kilz might be enough. If not I am hoping I can grab marine plywood locally.
 
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Xti04

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Let me know what that marine plywood cost ya, I might be getting a sheet in the near future.
Cody the hardest part seems to be finding a local supplier. Since marine plywood uses arsenic as a preservative its not sold by HD or Lowes anymore. I found a local supplier I will hit up tomorrrow morning and if they have it I expect it to be about 100 a sheet, maybe less. Online prices from pontoon places was 105 to 115 a sheet plus freight.
 

zmotorsports

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Oct 20, 2009
Messages
21,406
Location
Northern Utah
Coming along nicely.

My cousin recently sold his pontoon boat. Shortly after purchasing it several years ago, he painted a few stripes on it to match his street rod and then spent the better part of a winter a few years ago polishing the aluminum pontoons. WOW did it look amazing, but he said it was a lot of upkeep afterwards. I can only imagine, I had polished aluminum and chrome on my snowmobiles and know how much attention those required to keep them looking top notch, I can't imagine 20+ foot long by 2' diameter aluminum pontoons...:oops:
 

SilverJimmy

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Joined
Apr 14, 2012
Messages
1,633
Location
Prescott/Flagstaff, AZ
My wife and I bought a Tri-toon a few years ago and the dealer offered to polish the pontoons free of charge because he wanted to use a new product on them as a test. I went by to check his progress and how it was coming along. I could barely recognize him when I walked into his shop, I thought he was a lost coal miner! Nasty job polishing aluminum!
 

zmotorsports

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Oct 20, 2009
Messages
21,406
Location
Northern Utah
My wife and I bought a Tri-toon a few years ago and the dealer offered to polish the pontoons free of charge because he wanted to use a new product on them as a test. I went by to check his progress and how it was coming along. I could barely recognize him when I walked into his shop, I thought he was a lost coal miner! Nasty job polishing aluminum!


Agreed Sterling. I've polished enough aluminum in my day that when I moved my shop I sold my Baldor aluminum pedestal polisher and now, other than the coach wheels, if I need something polished, I have a shop I use that does great work and I drop it off and pick it up. Much less mess.... :bounce:
 
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Xti04

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Nov 11, 2016
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2,321
IWhat happened to the hound dog? Looked like a plot, they are great dogs!
Mike, he was making the rounds at the campground and playing with a group of kids the last time I saw him. Once it got dark I couldnt see across the pond to keep an eye on him. This campground had a few dogs that live there as campground dogs and just kinda roam the place. I figured he would fit right in and it would be better than leaving him in the woods. I kinda thought he looked like a plot hound as well. He was young, so he he had a lot of potential to make someone a great dog.
My wife and I bought a Tri-toon a few years ago and the dealer offered to polish the pontoons free of charge because he wanted to use a new product on them as a test. I went by to check his progress and how it was coming along. I could barely recognize him when I walked into his shop, I thought he was a lost coal miner! Nasty job polishing aluminum!
I certainly wont be polishing these toons, but they will be getting a healthy dose of aluminum brightener once its stripped completely.
 
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Xti04

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Nov 11, 2016
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Friday night I got a call from my sister about a noise from her crv. She said it had a terrible vibration and they had tires put on earlier in the day. I thought it sounded like a loose wheel so I grabbed my torque wrench and headed over to her house to check it out. Her husband handed me a brpken bolt head he found in the cul de sac and I figured there was no way it came from her car because it had a 12 pt head. After some digging and checking wheel torque I had him move the car and heard the noise. I crawled under the car to find 20260620_132223.jpgthis mess. The bolts all missing, and sure enough the one he found let go as he bacled out of the driveway. I fpund him the Honda part number and told him to call the dealer and order them. Well the dealer had them in stock which I did not expect, so I went back and put 3 of them in. I couldnt get the last little piece out so they brought it over for me to dig into. I got setup to drill it and realized it moved when I center punched it 20260622_164513.jpgand of course now that Im not lying on my back on her garage it spins right out. 20260622_165710.jpg
New bolt in and torqued and good to go.

We spent fathers day at the pool relaxing even though I had 587 things I needed to be doing. I spent Saturday night fishing with my son who upon returning to the house told his mom our trip sucked because he didnt catch anything. I am trying to teach him patience with fishing and he has a hard time grasping that its called fishing not catching.

Last thing was my you **** deal from last week arrived Friday morning. I sent a rollback after it and I feel like that was totally worth it. My buddy closed his shop last year and had a lot of stuff there that was of use to me. He refused to sell me this last year but decided to let it go since he never got it where it needed to be. I picked up this Bendpak lift for 500 bucks from him. 20260622_174607.jpg
Its been out in the driveway for a bit and needs some cleanup and a bit of paint, but this will definitely help in regards to small jobs like brakes or other quick items that dont require being under the car. I like this style more as the drive over ramps prevent damaging bumpers like my old mid rise could do. I didnt think I could go wrong for the price, and not having to deal with getting it onto the trailer was worth the extra money for sure. Just need him to dig out the power unit from his shed and it will be good to go.
 

fouckhest

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Joined
Jul 24, 2013
Messages
1,849
Location
Greer, SC
Mike, he was making the rounds at the campground and playing with a group of kids the last time I saw him. Once it got dark I couldnt see across the pond to keep an eye on him. This campground had a few dogs that live there as campground dogs and just kinda roam the place. I figured he would fit right in and it would be better than leaving him in the woods. I kinda thought he looked like a plot hound as well. He was young, so he he had a lot of potential to make someone a great dog.

oh good, hopefully someone scooped him up!
 
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Xti04

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Nov 11, 2016
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In the land of never ending Rover nightmares we found this last night 20260623_203652.jpg
Wont make boost and sounds like hell. This is why I tell my buddy not to use China parts. So we get to do this job again......

Last night my fathers day gift arrived from my wife and boys. 20260624_141659.jpg
I use a notebook daily for work to make notes of who I talk to or what we discuss and I wanted to buy one of these covers when I started this role last year. My buddy who is obsessed with all things EDC suggested I wait until I find what I like. I locked in on these A5 notebooks and am already on my second one. I also was gifted a nice pen from tactile turn in Texas seen on the side. Wife nailed it on this one.
 

madison069

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Joined
Nov 5, 2010
Messages
4,174
Location
Monroeville, PA
Cody my local cost was 118 a sheet plus tax. This wood is absolutely beautiful though. Its almost a shame to cover it woth flooring.
I hear ya, I got a sheet of cabinet grade plywood that sits in the garage cause i don't know what to do with it. It's too nice to just cut up for normal projects.
 

madison069

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Joined
Nov 5, 2010
Messages
4,174
Location
Monroeville, PA
In the land of never ending Rover nightmares we found this last night 20260623_203652.jpg
Wont make boost and sounds like hell. This is why I tell my buddy not to use China parts. So we get to do this job again......

Last night my fathers day gift arrived from my wife and boys. 20260624_141659.jpg
I use a notebook daily for work to make notes of who I talk to or what we discuss and I wanted to buy one of these covers when I started this role last year. My buddy who is obsessed with all things EDC suggested I wait until I find what I like. I locked in on these A5 notebooks and am already on my second one. I also was gifted a nice pen from tactile turn in Texas seen on the side. Wife nailed it on this one.
I am always skeptical of those ebay turbos, I chalk them up as toys for nothing serious like go karts of something.
 
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Xti04

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I am always skeptical of those ebay turbos, I chalk them up as toys for nothing serious like go karts of something.
So I used this same brand last year on his GLA when the turbo crapped out and it did fine. This one made boost for about half a block before it started making an awful noise and lost power. I constantly advocate for him to let me do it my way, with parts I trust, but he is willing to roll the dice on **** and I get to charge twice for labor when it fails.

Wood **** incoming, avert your eyes if you dont want to see some of the sexiest plywood I have ever bought. I picked up my marine plywood yesterday and then did some research on it after arriving home. 20260625_093741.jpgI may have jumped the gun and should have done my research prior to pulling the trigger on this wood. It is Okoume marine plywood. Absolutely beautiful marine certified BS1088 7 ply, no imperfections at all. Further research led me to find that this will also have to be fully sealed prior to use in marine environment. The word marine in plywood world apparently means that it cant have any voids internally or patches in the outer veneers. So after talking it over with my buddy who builds custom teardrops, my plan has gone to full overkill mode. Totalboat penetrating wood epoxy is enroute and I will be coating all sides and edges to make this beautiful wood truly rot resistant. Express shipping has been engaged as the goal is to be done by next Friday for 4th of July activities. Its gonna be a tight schedule for sure. I did start opening up the metal channel seams so I can put the new metal into the fencing. Hoping I can have all that completed by the time the epoxy arrives.

Last project from last night was my door trim on my truck. The weatherstrip along the bottom of my drivers door came loose, and I found the trim clips at Advance. The 4 pack was 6 bucks or for 11 dollars I could get a 50 pack. No brainer there20260625_094103.jpg
Installing the clips was a bit of a challenge due to the wide retainer that goes inside the trim. 20260625_093939.jpg I used a tiny pair of needle nose to help hold the clip while I pulled the trim to open the hole and let it slip in. Once they were in it got a quick wipe down with rubber care and back onto the truck.
 

cccoltsicehockey

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Joined
Apr 3, 2014
Messages
1,403
Location
Charlotte, NC
At what point does HPDE become a better floor that can't ever rot? I assume it is likely cost prohibited in the thickness needed. Would likely save time over having to seal each sheet fully.
 
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Xti04

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Nov 11, 2016
Messages
2,321
At what point does HPDE become a better floor that can't ever rot? I assume it is likely cost prohibited in the thickness needed. Would likely save time over having to seal each sheet fully.
So the product I wanted to use would be either King star board or Coosa board. A sheet of 1/2 star board was 240 dollars 3 years ago when I last purchased it. I imagine a 3/4 in sheet would be well over 300 dollars apiece at this time. Coosa board is another good alternative, but a 3/4 in sheet is 420 dollars. Im at 118 a sheet puls my epoxy cost, so around 182 a sheet currently. The reality is I keep a boat about 2-3 years before I want something different, so it should be rock solid for the next guy.

Jeff and I spent last night rocking out on the sheet metal fencing. I decided to take a saw and remove most of the bottom channel and use some rivets to hold it in place on the lower part.
20260625_185017.jpg
By cutting off the lower channel, it made the metal installation a breeze and no creases at all. 20260625_185016.jpg
I left a few tabs to fold over and secure it and the rivets held tight in locations where it pulled out a bit. 20260625_194036.jpg
We were able to do this as all one piece instead of the two originals because of this method and it came out seamless. I hammered over the lower tabs and end tabs just to hold it in place and will go around this afternoon and drill and rivet it on the bottom. I have one more to do and then I will redo the first one in this same way since I creased the metal. Wife is super happy with how its coming out and once the plastic is off you can see the subtle metal flake in it.
 
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Xti04

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Nov 11, 2016
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2,321
Prime day deals have been getting me, this one is thanks to @Cdubu52

I started with this area where thebkids bikes were stored 20260626_172156.jpg
I removed the bikes and the wheel holder and installed a nice new pressure washer hose reel. 20260626_200357.jpg
It will get a pressure test tomorrow morning and the bikes are getting a new kayak lift ( another prime day deal) to get them up in the air and out of the way.

Got some more work done on the pontoon metal tonight and knocked out a brake job on a jeep as well. My father in law is coming by tomorrow to help with the wood on the boat. Once we get it all laid out, I will number each one and have them all predrilled for the hardware to secure them. Im ready to bust out this work and get it all done so we can celebrate America's birthday on the water!
 

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Xti04

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Saturday went by fast! dodging storms and trying to get as much work done as possible. I pulled the pontoon out about 0730 and got after it. I started pulling the self tapping screws out of the deck boards, some were a bit more stuck than others. My hand impact driver worked great to break them loose, and then the dewalt would back them out. Decking came off pretty easily, the one major area where I had trouble was under the helm. 20260627_085600.jpgI cut a notch in the plywood and slid it out. With the boat stripped down I started markong out the new pieces. We used my father in laws festool track saw to make the cuts. Man its so much nicer than my cobbled together Kreg track saw. We started dropping the new boards onto the toon 20260627_100605.jpglaying out holes for tables, cables , and other wiring to pass thru the decking. 20260627_105513.jpg20260627_115042.jpg we got a massive thunderstorm about 1130 so I pushed the boat into the shop and cleaned up tools. We finished the last couple of pieces inside while it poured outside. And then as fast as the rain appeared it was gone and we got a baking humid East Tennessee day. We also knocked out some trim and door casing in the room above my wifes salon. After that it was cleanup and off to my nephews birthday party.

Today after another massive thunderstorm I pulled the boat out and began drilling and laying out the fasteners for the decking. 20260628_123514.jpgthey went pretty quick and I got them all down pretty easily. Using the shop vac while I drilled helped control the mess. I went ahead and finished up the starboard side sheet metal and pulled the piece I creased the other day and used it to make a door. 20260628_201415.jpg20260628_201423.jpg this long piece is now riveted and had the channel closed up and other than the small piece on the corner at the top its done. I dont quite have enough metal in my scrap piece to make a second door and the trim piece like I thought. I may be able to use it for a door and the port side cutout as it is 2 pieces. Lastly was trying put my new hose reel setup. No leaks under pressure and I used it to clean the nasty fuel tank. A bit of purple power and the pressure washer did the rest. 20260628_205224.jpg20260628_205353_002.jpg
With another storm rolling in I called it a night and will get back after it tomorrow afternoon.
 

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Xti04

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Nice progress on the pontoon!
Thanks Cody, I have 5 days to get it done and on the water. I registered it last Friday, hoping TWRA will send me my numbers asap so I can have them made. Im asking to get pulled over if I go out without a sticker on it, but I really want to be on the water for the 4th.
 
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