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kitdoctor

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Post #0076a - Construction work continues - More progress at accommodation module - Part LXXI

Fitting out the interior kicked off with preparing the concrete slab in the accommodation module for tiling but first up the tiles arrived on site.

Nothing exotic was chosen. A single grey 600 x 600 mm (2’ x 2’) floor tile is used throughout, a small grey and white square tile laid in a checkerboard pattern for the kitchen bench splashback, subway pattern splashback for the laundrette bench and stack pattern feature wall in the bathroom combined with textured white tiles.

All the tiles were selected from Beaumont Tiles. Looks like those shown are made in China and Vietnam.

Post #0076a - Photo No. 1.jpg

Post #0076a - Photo No. 2.jpg

Off to a good start. The centre of the room has been identified and tile laying has commenced from the centre and also from a saw cut in the slab.

Post #0076a - Photo No. 3.jpg

Post #0076a - Photo No. 4.jpg

When talking to the tiler he said the demanding, physical nature of the trade was catching up with him, even though he was only in his late 30s. He’s given up starting apprentices as they’ve all quit in the first week.

Post #0076a - Photo No. 5.jpg

Notice how the tiler has only laid two tiles away from the saw cut, so that a walkway is maintained to allow him to keep working towards the sliding glass door.

Post #0076a - Photo No. 6.jpg

Next up, the full tiles were laid towards the laundrette. From what I understand, to maintain efficiency, the approach is to lay as many full tiles as possible, leaving the tile cuts to another stage.

Post #0076a - Photo No. 7.jpg

Actually, this floor tile was a substitution due to the discontinuation of our first preference.

Post #0076a - Photo No. 8.jpg

To be continued.
 

Coolabah

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Just curious :unsure: why lay tile before the drywall isn't at least primed?
I've done a few builds in Australia over the years, and I would say that is indeed a good question and I guess building practices vary over the world. A friend of mine used to live in Hong Kong, and told me that the usual practice for a bathroom was to lay all the tiles in an empty room, then bash holes through all the tiles , install plumbing , then replace all the broken tiles ( I do not know if this was actually true, surprised me to be sure !!).
Usually I find the tilers splash stuff up the walls so I'm glad I haven't painted them yet !!
So, usually : floor tiles, paint walls , skirting boards install ( or skirting boards before painting, depends on when the painters are available or if I'm doing it myself)
 
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kitdoctor

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Just curious :unsure: why lay tile before the drywall isn't at least primed?
@Mr onetwo @Coolabah is on the right track in terms of the trade order and bathroom walls can cop a bit of splash when the tiler lays the screed floor.

The main determining factor in this case is the painting was being done by spray painting which is becoming very common to achieve very high standard finishes. So, the process demands reducing the likelihood of damage to painted surfaces post painting. Hence all possible trades, where possible, are completed before painting.

Hence, the order here is: 1) door jambs, door headers, door/window trim before tiling where tiles are laid to meet these, 2) floor screed laid, floor tiling and some wall/skirting tiles, 3) staircase treads and risers, 4) door jambs, door headers, remaining door/window trim and skirting boards, 5) test fit and resize doors as needed, cut handle recesses etc. 6) cabinetry, 7) tile splash backs, 8) painting...
 
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kitdoctor

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Post #0076b - Construction work continues - More progress at accommodation module continued - Part LXXI

The next few photos show the completed tiles in the living area (except for grouting). To the left-hand-side of the plastic, cardboard floor protection has been laid and it doesn’t look like it’s been tiled.

Post #0076b - Photo No. 1.jpg

Post #0076b - Photo No. 2.jpg

Post #0076b - Photo No. 3.jpg

I opted to install a floor drain in the laundrette, even though one is not mandatory. To me, it's just common sense to have one.

Post #0076b - Photo No. 4.jpg

Meanwhile, the specialists laying the reclaimed timber on the staircase were also on site. To do this you need a stockpile of pre-cut treads and risers.

Post #0076b - Photo No. 5.jpg

The pine stiles or side rails will simply be painted.

Post #0076b - Photo No. 6.jpg

All done, except for final sanding and application of an anti-slip coating.

Post #0076b - Photo No. 7.jpg

To be continued.
 
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kitdoctor

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Post #0076c - Construction work continues - More progress at accommodation module continued - Part LXXI

With the tiles laid in the living area the tiler then progressed to laying a mortar screed in the bathroom.

This photo shows about half of the floor area done.

Post #0076c - Photo No. 1.jpg

Now completed, looking in from the main shed space.

Post #0076c - Photo No. 2.jpg

Post #0076c - Photo No. 3.jpg

Taped off to prevent entry.

Post #0076c - Photo No. 4.jpg

Toilet suite area.

Post #0076c - Photo No. 5.jpg

Entry area to bathroom from living area. Again, I opted to include a floor drain, even though it’s not a mandatory plumbing code requirement.

Post #0076c - Photo No. 6.jpg

Vanity basin area.

Post #0076c - Photo No. 7.jpg

Shower cubicle area.

Post #0076c - Photo No. 8.jpg

The plasterers also returned and enclosed the laundrette by filling in the hole to the staircase and adding a ceiling.

Again, I opted to include a floor drain, even though it’s not a mandatory plumbing code requirement.

Post #0076c - PhotoNo. 9.jpg
 

Coolabah

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@Mr onetwo @Coolabah is on the right track in terms of the trade order and bathroom walls can cop a bit of splash when the tiler lays the screed floor.

The main determining factor in this case is the painting was being done by spray painting which is becoming very common to achieve very high standard finishes. So, the process demands reducing the likelihood of damage to painted surfaces post painting. Hence all possible trades, where possible, are completed before painting.

Hence, the order here is: 1) door jambs, door headers, door/window trim before tiling where tiles are laid to meet these, 2) floor screed laid, floor tiling and some wall/skirting tiles, 3) staircase treads and risers, 4) door jambs, door headers, remaining door/window trim and skirting boards, 5) test fit and resize doors as needed, cut handle recesses etc. 6) cabinetry, 7) tile splash backs, 8) painting...
Indeed, and I guess order can change depending on Trades availability etc- bear in mind they'd rather attend once rather than twice, which I totally understand :)
In my recent build, (second storey addition and complete strip out and remodel, where I did all interior painting and cabinet work/ kitchen install etc ) order ended up being:
a) framing b) drywall or fibre cement panels 1) door jambs, door headers, door/window trim before tiling where tiles are laid to meet these, 2) floor screed laid, floor tiling and skirting tiles, 3) staircase treads and risers, c) paint walls , paint doors & woodwork, and woodwork (eg skirting boards) yet to be installed d) install cabinetry 4) remaining door/window trim and INSTALL skirting boards, 5) doors- cut handle recesses etc. 6) - 7) tile splash backs, 8) painting- touch up as needed
so - needs be as needs must I guess !

Enjoying your build progress !!!
 

Geoff289

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Not to be critical, but your choice of tile supplier suggests you like wasting money as much as Coolabah does. Maybe they were having a sale.

No doubt that's a bit harsh of me but on reading that bit of your update I recalled finding the floor tile we had picked, the exact same tile, at a non-descript tile place without a big fancy showroom display for exactly half the price of the place you got yours.

Anyway, your place is coming along very nicely and there seems to be an increasing risk of it being finished, for which I bet you can't wait.
 

Coolabah

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Not to be critical, but your choice of tile supplier suggests you like wasting money as much as Coolabah does. Maybe they were having a sale.

No doubt that's a bit harsh of me but on reading that bit of your update I recalled finding the floor tile we had picked, the exact same tile, at a non-descript tile place without a big fancy showroom display for exactly half the price of the place you got yours.

Anyway, your place is coming along very nicely and there seems to be an increasing risk of it being finished, for which I bet you can't wait.
I don't know Geoff, not to be critical (see what I did there ?) that certainly sounded exactly like most very critical comments that I've heard . Even if your assumption is correct, I'm not sure it needed to be said. Tile deals vary from state to state in Aus, and good on you for finding a cheap deal. Interestingly, in my recent build I purchased similar floor tiles through the cheapest supplier I could find- Beaumont tiles, who were also having a sale at the time. I picked up the tiles from their store to save delivery fee, and they were very helpful when I needed more tiles from the same batch in a hurry due to a tiler's apprentice snafu.
Edit: and Geoff, I appreciate a joke and being roasted, more so than most. But , hey , the occasional positive comment would distinguish your online behaviour towards me from joking amongst mates ( note: I have never met you ) to just plain bullying. Just MHO.
 
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Geoff289

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Greg, two possibilities come to mind.

The first is that I've unintentionally actually offended either you or Kitdoctor. If so, I unreservedly apologise. The point was not to be critical of either of you, rather to be critical of the large, prominent tile supplier he used, and the margins they place on their products. Who do you think pays for those flashy showrooms and displays? Including you in the comment was, in my mind, just continuing the banter we've enjoyed on here for years. I note that I have always been positive in my comments about this impressive project, including in my last paragraph above.

The second is that you're actually winding me up now, in which case well done.
 

Coolabah

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Greg, two possibilities come to mind.

The first is that I've unintentionally actually offended either you or Kitdoctor. If so, I unreservedly apologise. The point was not to be critical of either of you, rather to be critical of the large, prominent tile supplier he used, and the margins they place on their products. Who do you think pays for those flashy showrooms and displays? Including you in the comment was, in my mind, just continuing the banter we've enjoyed on here for years. I note that I have always been positive in my comments about this impressive project, including in my last paragraph above.

The second is that you're actually winding me up now, in which case well done.
Yeh, winding you up of course but upon re-reading my post , I might have overdone it a bit :shock:
 
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kitdoctor

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The first is that I've unintentionally actually offended either you or Kitdoctor. If so, I unreservedly apologise.
@Geoff289, I'm not offended at all. Even I know they are expensive but they were the only tile supplier my builder held an account with.

Even worse, staffed by a bunch of girls who are too busy gossiping to serve customers and expect you to make an appointment when you ask for some assistance :LOL:
 
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kitdoctor

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A chapter just closed 😌 with the contract for the sale of our home in Darwin of 25 years going unconditional.

So, we are just waiting for settlement to occur 🍾 and it has a new owner.

I do hate buyers who haggle (amongst other traits, like not meeting deadlines) when they get a great deal buying the best property in the entire estate with many extras thrown in :mad: but there's nothing to be gained holding onto that for too long.
 
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kitdoctor

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Post #0077a - Construction work continues - Water tank installation at shed - Part LXXII

Finally, the point had been reached where it was time to install the three 25 kL (6600 US gallons) water tanks. All of them were being placed against the north wall of the shed. Two of them would be connected in series and be used for “indoor water”. The third which receives some water from charged downpipes, would be used for “outdoor water”.

The colour of the tanks is Charcoal and was confirmed as an exact match to Dulux Monument. This was the colour chosen for the aluminium sliding glass window frames, exterior personnel doors etc.

The tanks had been strapped down for Tropical Cyclone Alfred in March using star pickets and ratchet straps. Each star picket was an absolute PIA to remove as they were inserted at least 400+ mm (16”) into the ground and the suction between them and the red clay soil was enormous.

If I recall correctly, I think I worked on removing the star pickets over the course of two days. I thought, if I didn’t do it, I’d just be paying the plumber to do it. Here are the tanks, with all the star pickets and straps removed.

Post #0077a - Photo No. 1.jpg

The site constraints required that the foundation preparation start with that required for the tank (TANK 1) closest to the retaining wall, on the west side of the shed. The set out required the bottom floor level of each tank to be at the same level as the others.

A couple of the tanks were relocated to make room for a spoil pile.

Post #0077a - Photo No. 2.jpg

Then, the site for the TANK 1 was levelled. Some of this material will eventually be returned and placed around each tank to reinstate the fall away from the building slab.

Post #0077a - Photo No. 3.jpg

The excavator brought in buckets of crusher dust from the stockpile which the plumber spread and levelled.

Post #0077a - Photo No. 4.jpg

Post #0077a - Photo No. 5.jpg

Here’s the completed crusher dust pad.

Post #0077a - Photo No. 6.jpg

A similar crusher dust pad was laid for TANK 2. The middle tank’s (TANK 2) position was easily set relative to the concrete pump plinth, so it was placed into position first.

Post #0077a - Photo No. 7.jpg

Post #0077a - Photo No. 8.jpg

It was then a case positioning the other tank (TANK 1) relative to the middle tank.

Here are the guys getting ready for the lift.

Post #0077a - Photo No. 9.jpg

When I returned, they had it safely in place.

Post #0077a - Photo No. 10.jpg

To be continued below.
 
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kitdoctor

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Post #0077b - Construction work continues - Water tank installation at shed continued - Part LXXII

With TANK 1 and TANK 2 in position, the crusher dust pad was placed for TANK 3.

In this next photo, the initial part of the inlet pipe to TANK 3 can also be seen near the excavator’s bucket.

Post #0077b - Photo No. 1.jpg

TANK 3 was then moved into position.

Post #0077b - Photo No. 2.jpg

With all three tanks in position, it was now time to rough in the overflow pipework required from each tank and make connections to the perimeter stormwater system.

Post #0077b - Photo No. 3.jpg

Each tank has two 100 mm (4”) overflows. At TANK 3 a drain was also routed to a small pit that is located behind TANK 2. This pit picks up the condensate from the workshop’s air conditioner.

I’m not sure I’ve ever mentioned it, but I sacked the hydraulic consultants who performed the design…

Post #0077b - Photo No. 4.jpg

On the advice of the tank’s supplier’s, a 100 mm (4”) interconnection was proposed between TANK 1 and TANK 2. This is to avoid any balancing issues under sudden, increased inflow conditions to TANK 1.

Post #0077b - Photo No. 5.jpg

Here it’s possible to see just how close the tanks are to the north wall of the shed. There is sufficient room to walk past them and between them but not around each of them.

The tanks have a diameter of 3.690 m (145”) and the space that they were inserted into is 4.7 m (185”) wide.

In this next photo, the pipe just sticking out of the ground, on the edge of the crusher dust pad, will be plumbed into a pit at the corner of the building. This pit will receive first flush water from the roof. The water is released via a manually operated valve.

Post #0077b - Photo No. 6.jpg

Here’s a previous photo that shows the clearance to the retaining wall at the north.

Post #0077b - Photo No. 7.jpg

To be continued below.
 

Coolabah

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The tanks had been strapped down for Tropical Cyclone Alfred in March using star pickets and ratchet straps. Each star picket was an absolute PIA to remove as they were inserted at least 400+ mm (16”) into the ground and the suction between them and the red clay soil was enormous.

If I recall correctly, I think I worked on removing the star pickets over the course of two days. I thought, if I didn’t do it, I’d just be paying the plumber to do it. Here are the tanks, with all the star pickets and straps removed.
I do admit, I have succumbed to these self imposed challenges to my manhood more than once (f*ing starposts) , usually accompanied with "hey, hold my beer mate"
We both know that the Kubota, when it arrived, would've wiggled out those starposts in minutes. But, absolutely , it appeals to my sense of pride , as it has yours, to have beaten the machine to the draw, so if it helps- I assure you AI could not have done what you did in two days :thumbup: :)
 

Mr onetwo

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Lots of work and cost involved in this part of things.You are fortunate to live in a climate where you don't have to worry about freezing temps along with snow and ice 🥶❄️ .I really want to do something like this on my new place next year, but it averages between 100 & 110 inches of snow per year.Ice is also becoming a bigger problem, so I'm not sure what to do yet. Why did you sack the 1st hydraulic consultants?
 
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kitdoctor

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Post #0077c - Construction work continues - Water tank installation at shed continued - Part LXXII

Day two of the installation started with this, so it was now mainly the details to start working on.

Post #0077c - Photo No. 1.jpg

Completed inlet to TANK 1, minus a support that will be needed at the entry point at the roof.

Post #0077c - Photo No. 2.jpg

Ball valve to allow emptying of TANK 1.

Post #0077c - Photo No. 3.jpg

Gate valve between TANK 2 (LHS) and TANK 1 (RHS).

Post #0077c - Photo No. 4.jpg

Drainage pit to receive to receive condensate from the workshop’s air conditioner.

Post #0077c - Photo No. 5.jpg

Outlet ball valve from TANK 2 which will be connected to one of the variable speed pumps.

Post #0077c - Photo No. 6.jpg

Inlet to TANK 3.

Post #0077c - Photo No. 7.jpg

Outlet ball valve from TANK 3 which will be connected to one of the variable speed pumps.

Post #0077c - Photo No. 8.jpg

To be continued below.
 
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kitdoctor

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I do admit, I have succumbed to these self imposed challenges to my manhood more than once (f*ing starposts) , usually accompanied with "hey, hold my beer mate"
We both know that the Kubota, when it arrived, would've wiggled out those starposts in minutes. But, absolutely , it appeals to my sense of pride , as it has yours, to have beaten the machine to the draw, so if it helps- I assure you AI could not have done what you did in two days :thumbup: :)
@Coolabah, yes the B2601 would have made easy work of those pickets but it arrived about three weeks later in mid August.

So, I just whacked, whacked, whacked and whacked away with a small (2 kg?) hammer, interspersed with the rocking each picket back and forth trying to break the suction. The initial danger is the hammer bouncing off the picket after each strike. Yes, progress is happening but will my body wear this hammer 😂 ? Eventually, the point is reached where you think this picket is so loose it will just pull out 😌, but no the earth's grip still won't release it :mad: Lots of huffing and puffing with the odd rest :LOL:
 
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kitdoctor

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Why did you sack the 1st hydraulic consultants?
@Mr onetwo many, many reasons.

I gave them a very detailed written brief that included many clear directions. For example, I made it clear the common sense thing to do was to have the underground sanitary drainage pipework exit the shed's building pad to the south, at the sweet spot where the pad's excavation changed from cut to fill. At this point, there's no retaining wall to have to get past or under.

Did they do that? No. They had the sanitary drainage heading to the east, dropped it vertically by 2+ m to pass under the existing retaining wall at the edge of the shed's carport. Why go under an existing retaining wall 1.8 m high that is sitting on a massive concrete foundation when you don't have to?

That was just the tip of the iceberg. I recall doing three comprehensive reviews of their drawing set which were just exercises in picking up mistakes, errors, non-compliances with the plumbing code etc. and thinking: 1) the fxxx-ups aren't reducing and 2) this is now beyond six months.

It reached the point where it was preventing me from obtaining a plumbing and drainage permit (from council) which was preventing me from obtaining the second building permit (from the private building certifier) to commence construction of the shed and garage.

The final straw was they sent me an invoice requesting full payment with the work still incomplete and no indication of when they'd finish.

Getting out of the situation without having to start the design again was the key goal, as I simply couldn't afford a set back of six months. I knew the council's officers wouldn't review the drawing set very closely (they should but they don't), so I just pushed back on the designers and advanced the drawing set to get it to the point that it was tolerable and I had something to submit to council.

The designers were supposed to also prepare and submit the application for the plumbing and drainage permit, so I checked that I as an individual could do that via council's on-line system and found yes I could.

So, the hatchet :rocketwho came down, I paid zero and parted ways.
 

Coolabah

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@Coolabah, yes the B2601 would have made easy work of those pickets but it arrived about three weeks later in mid August.

So, I just whacked, whacked, whacked and whacked away with a small (2 kg?) hammer, interspersed with the rocking each picket back and forth trying to break the suction. The initial danger is the hammer bouncing off the picket after each strike. Yes, progress is happening but will my body wear this hammer 😂 ? Eventually, the point is reached where you think this picket is so loose it will just pull out 😌, but no the earth's grip still won't release it :mad: Lots of huffing and puffing with the odd rest :LOL:
You’ll kick yourself when I tell you the trick my grandfather taught me: keep adding water into the gap as you wriggle, turns everything into a slurry so the post comes out easy peasy 😉
 

Mr onetwo

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I am a master plumber here in Maine.It is too bad that you had to put up with all that. Drainage is pretty simple.As the saying goes...."Sh*t :poop: runs downhill and payday's on Friday":beer:
 
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